Generac Power Systems MAGNUM Manuals

Manuals and User Guides for Generac Power Systems MAGNUM. We have 1 Generac Power Systems MAGNUM manual available for free PDF download: Owner's Manual

Generac Power Systems MAGNUM Owner's Manual (69 pages)

Self-Prime Diesel Trash Pump

Brand: Generac Power Systems | Category: Water Pump | Size: 16 MB

Table of Contents
4
Section 1 Introduction and Safety
7
Introduction
7
Safety Rules
7
General Hazards
7
Explosion and Fire Hazards
8
Trailer Hazards
8
Battery Hazards
8
Pump Hazards
9
Reporting Trailer Safety Defects
9
Section 2 General Information
10
Unit Dimensions
10
Unit Serial Number Locations
11
Component Locations
14
Trailer Tongue Preparation for Use
18
Hood Operation
19
To Open the Rear Hood
19
To Close the Rear Hood
19
Welding on Equipment with Electronic Controls
20
Section 3 Operation
21
Control Panel Operation
21
LED Indicators
21
Auto Standby LED (Green)
21
Preheat LED (Amber)
21
Engine Stop LED (Red)
21
Warning LED (Amber)
21
Throttle Control
21
Ramp Throttle (Speed Control Switch)
22
Automatic START and STOP
22
Start and Stop Events
23
Start and Stop Modes
23
Start and Stop Functions
23
Maintain Functions
23
Dead Band
24
Digital Controller
24
Button Lock
24
Analog Gauge Pages
25
Digital Gauge Pages
25
Single Analog Gauge
25
Analog Transducer/Switch Gauge
26
Digital Transducer Gauge
26
Active Alarms
26
Alarm List
26
Configuration Menu
26
Display Menu
27
Units Menu
27
Language Menu
27
Button Beep
27
Gauges Menu
27
Max RPM
28
Max Speed
28
Quad Adjust
28
Voltmeter
28
Service Timers
28
System Menu
28
Demo
28
Restore Defaults
28
Com Viewer
29
J1939 Viewer
29
Engine Configuration
29
J1939 Settings
29
Engine Source
30
Display CAN Add
30
Alarm Filter
30
SPN Version
30
Speed Source
30
PIN Settings
30
PIN Entry
30
PIN Change
30
About
31
Autostart Menu
31
Mode
31
Function
31
Throttling Menu
31
Idle RPM
32
Intermediate RPM
32
Run RPM
32
Ramp Up/Down
32
Servo
32
Transducer
32
Starter
33
Settings Menu
33
Governor
33
CP750 CAN Add
33
Calibrate RPM
33
Aux Output
34
Alarm Settings
34
Telemetry Menu
34
Telem J1939 Address
34
Modbus Address
34
Status
34
DB Viewer
35
Preferred Screen Store
35
Pop-Up Messages and Alerts
35
Service Required
35
Data Communications Failure
35
Data Not Available
35
Adjusting Lighting and Contrast
35
Data Parameters Monitored
36
Pump Set up
38
Pump Pre-Use Checkpoints
40
Prestart Checklist
40
Starting the Unit
41
Flow Rates
42
Diaphragm Pump System
43
Operation
43
Mechanical Seal
43
Liquid Temperature and Overheating
43
Pump Vacuum Check
43
Bearing Temperature Check
43
Stopping the Unit
43
Emergency Stop Switch
44
Automatic Shutdown
44
Remote/Auto Starting Option
44
Towing the Unit
44
Lifting the Unit
45
Section 4 Maintenance
46
Daily Walk Around Inspection
46
General Maintenance
47
Checking the Engine Oil
47
Checking the Oil Level Sight Gauge (Diaphragm Pump Only)
48
Changing the Engine Oil
48
Changing the Oil Filter
48
Adding Coolant
48
Jack Maintenance
48
Side-Wind Models
48
Top-Wind Models
49
Wear Rings
49
Servicing the Pump
49
Pump Disassembly
49
Pump Assembly
51
Impeller Lockscrew Installation
52
Lubrication
52
Impeller Lockscrew Removal
52
Frame Disassembly and Assembly
52
Disassembly
52
Assembly
53
Lubrication Instructions
53
Mechanical Seal Maintenance
53
Mechanical Seal Oil
53
Removing the Mechanical Seal
54
Removing the O-Ring Seat
54
Installing the O-Ring Seat
54
Installing the Mechanical Seal
54
Priming Chamber
55
Float Removal
55
Installation
55
Prime Valve Removal and Installation
55
Float Valve Linkage Removal and Installation
55
Linkage Replacement
55
Strainer/Baffle
55
Separator
55
Discharge Check Valve
56
Maintenance
56
Disassembly
56
Assembly
56
Diaphragm Pump System
57
Disassembly
57
Assembly
59
Suction Valve Removal and Installation
59
Actuator Neck Seal Removal and Installation
59
Crankshaft Removal and Installation
59
Removal
59
Installation
59
Crankshaft Lip Seal Removal and Installation
60
Roller Bearing Removal and Installation
60
Connecting Rod/Drive Rod Assembly
60
Pedestal Bearing and Seals Removal and Installation
61
Trailer Wheel Bearings
61
Storage
61
Extended Storage Preparation
61
Winter Storage
61
Commission Unit for Use
61
Section 5 Troubleshooting
62
Pump Troubleshooting Guide
62
Engine Fault Shutdown Troubleshooting
63
Control System Troubleshooting
64
Diagnostic Trouble Codes (DTS)
64
SPN Codes
64
FMI Codes
65
Section 6 Installation Diagrams and Service Log
66
DC Wiring Diagram
66
Trailer Lights Wiring Diagram
67
Service Log
68

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