Fuji Electric FRENIC-Ace series Manuals

Manuals and User Guides for Fuji Electric FRENIC-Ace series. We have 2 Fuji Electric FRENIC-Ace series manuals available for free PDF download: User Manual

Fuji Electric FRENIC-Ace series User Manual (1008 pages)

High-Performance Inverter

Brand: Fuji Electric | Category: Inverter | Size: 40 MB

General Precautions
22
Before Use
23
Acceptance Inspection (Nameplates and Inverter Type)
25
Precautions for Using Inverters
30
Operating Environment
30
Storage Environment
35
Temporary Storage
35
Long Term Storage
35
Noise Reduction
38
Leakage Current
38
Installation Environment
41
Installation Surface
41
Surrounding Space
41
Precautions for Wiring
48
Precautions for Long Wiring (between Inverter and Motor)
50
Main Circuit Terminals
52
Terminal Layout Diagram (Main Circuit Terminal)
53
Recommended Wire Size (Main Circuit Terminals)
55
Description of Terminal Functions (Main Circuit Terminal)
61
Wiring Procedure
65
Description of Terminal Functions (Control Circuit Terminal)
68
Attachment Procedure
81
Operation Using the Keypad
87
Names and Functions of Keypad Components
89
Overview of Operation Modes
92
Running Mode
94
Setting up PID Commands from the Keypad
98
Settings under PID (Dancer) Control
100
Switching between Remote and Local Modes
103
Programming Mode
106
Table of Contents
112
(Not Used.)
112
Led4 Led3
115
Bit
116
Binary
116
LED no
117
Bit
117
Led4 Led3
117
Led4 Led3 Led2 Led1
117
Releasing the Alarm and Switching to Running Mode
131
Displaying the Alarm History
131
Switching to Programming Mode
131
Test Run Procedure Flowchart
135
Checking Prior to Powering on
136
Powering on and Checking
137
Destination Setting
138
Switching the Applicable Motor Rating (ND, HD, HND and HHD Modes)
141
Selecting a Desired Motor Drive Control
143
V/F Control with Slip Compensation Inactive for Induction Motor
143
V/F Control with Slip Compensation Active for Induction Motor
143
Dynamic Torque Vector Control for Induction Motor
143
V/F Control with Sensor for Induction Motor
144
Dynamic Torque Vector Control with Sensor for Induction Motor
144
Sensorless Vector Control for Induction Motor
144
Vector Control with Sensor for Induction Motor
144
Sensorless Vector Control (Pmsms (Permanent Magnet Synchronous Motor))
145
Vector Control with Sensor (Pmsms)
145
Performance Comparison for Drive Controls (Summary)
145
Configuring Function Codes for Drive Controls
147
Driving an Induction Motor (Induction Motor)
148
1 ] if Running the Motor with Simple V/F Control
148
2 ] if Running the Motor with V/F Control with Sensor
149
Basic Settings
150
5 ] Induction Motor Tuning Method
155
PMSM Operation
158
1 ] if Running the Motor with Sensorless Vector Control (Pmsms)
158
2 ] if Driving the Motor under Vector Control with Sensor (Pmsms)
161
3 ] PMSM Tuning Method
165
Motor Temperature Protection Settings
169
1 ] Electronic Thermal Overload Protection for Motor 1
169
2 ] Motor Protection Using a Thermistor
169
Function Code Settings When Replacing Previous Models
170
Replacing the FRENIC-Multi(E1) or FRENIC-Ace(E2)
170
1 ] Function Code Copying Procedure Using the Keypad
170
2 ] Procedure to Enter the Function Codes Directly from the Keypad
171
3 ] Procedure to Enter the Function Codes Directly from the PC Loader
171
Operation Check
172
Test Run Procedure
172
Check Items During a Test Run
172
Adjusting the Function Codes for Motor Control
173
Frequency Command Selection
175
Setting the Frequency from the Keypad
175
Setting the Frequency from an External Potentiometer
175
Setting the Frequency Via Multistep Frequency Selection (Speed 1, Speed 2, Etc.)
176
Run Command Selection
177
Setting the Run Commands from the Keypad
177
Setting the Run Commands with an External Signal (Terminals [FW] and [REV])
177
Function Codes Overview
181
Function Code Tables
182
How to Read the Function Code Tables
182
Function Code Tables
183
Control Methods
184
F Codes: Basic Functions
185
2 ] E Codes: Terminal Functions
189
3 ] C Codes: Control Functions
197
C Codes (Control Functions)
197
P Codes: Motor 1 Parameters
199
P Codes (Motor 1 Parameters)
199
5 ] H Codes: High-Performance Functions
201
H Codes (High-Performance Functions)
201
6 ] H1 Codes: High-Performance Functions
205
7 ] a Codes: Motor 2 Parameters
207
8 ] B Codes: Speed Control 3 Parameters
210
9 ] R Codes: Speed Control 4 Parameters
211
10 ] J Codes: Application Functions
212
J1 Codes: Application Functions
215
D Codes: Application Functions 2
216
D1 Codes: Application Functions 2
219
D2 Codes: Application Functions 2
220
U Codes: Customizable Logic
221
16 ] U1 Codes: Customizable Logic
226
17 ] y Codes: LINK Functions
227
O Code: Option Functions
229
19 ] O1 Codes: Option Functions
231
20 ] O2 Codes: Option Functions
232
K Codes: Keypad Functions
233
Description of Function Codes
242
F Codes (Fundamental Functions)
243
1 ] Using the Keypad (F01 = 0 or 8)
245
2 ] Setting the Frequency with Analog Input (F01 = 1 to 3, 5, 6)
246
Frequency Command
248
3 ] Frequency Setting by Digital Input Signal "UP"/"DOWN" (F01=7)
252
4 ] Frequency Setting Using Digital I/O (Option DI Interface Card) (F01 = 11)
254
5 ] Frequency Setting Using Pulse String Input (F01 = 12)
254
Wire Operation
258
S-Curve Acceleration/Deceleration
264
Operation Details
271
E Codes (Extension Terminal Functions)
309
P Codes (Motor 1 Parameters)
368
H Codes (High-Performance Functions)
378
Torque Command
386
Droop Control
390
H1 Codes (High-Performance Functions)
415
A Codes (Motor 2 Parameters)
421
1 ] PID Command by Keypad J02 (J02＝0)
426
2 ] PID Command 1 by Analog Inputs (J02 = 1)
427
3 ] PID Command with UP/DOWN Control (J02 = 3)
429
4 ] PID Command Via Communications Link (J02 = 4)
429
5 ] Overload Stop Functions
441
6 ] Brake Control Signal
443
7 ] Positioning Control
447
J1 Codes (Application Functions)
460
D Codes (Application Functions 2)
462
1 ] Speed Control
462
2 ] Line Speed Control
471
3 ] Master-Follower Operation
474
Encoder Connection
488
Setting Example
492
D1 Codes (Applied Functions 2)
504
D2 Codes (Applied Functions 2)
505
1 ] Orientation
505
U Codes (Customizable Logic)
512
U1 Codes (Customizable Logic)
512
Operating Precautions
545
Y Codes (Link Functions)
552
O/O1/O2 Codes (Option Functions)
562
K Codes (Keypad Functions)
563
Status Display
564
Screen Selection
564
Protective Functions
571
Before Proceeding with Troubleshooting
573
If an Alarm Code Appears on the LED Monitor
574
Alarm Code List
574
Alarm Causes, Checks and Measures
577
1 ] Ca1 to Ca5 User-Defined Alarm
577
2 ] Cof Current Input Terminals [C1], [C2] Signal Line Break
577
3 ] Dba Braking Transistor Failure
577
4 ] Dbh Braking Resistor Overheat
578
5 ] ECF en Circuit Failure
578
6 ] Ecl Customizable Logic Failure
579
7 ] Er1 Memory Error
579
8 ] Er2 Keypad Communication Error
580
9 ] Er3 CPU Error
580
10 ] Er4 Option Communication Error
581
11 ] Er5 Option Error
581
12 ] Er6 Operation Error
581
13 ] Er7 Tuning Error
582
14 ] Er8 RS-485 Communication Error (Communication Port 1)/ Erp RS-485 Communication Error (Communication Port 2)
583
15 ] Erd Step-Out Detection/Detection Failure of Magnetic Pole Position at Startup
584
16 ] Erc Magnetic Pole Position Detection Error
585
17 ] Ere Speed Inconsistency/Excessive Speed Deviation
586
18 ] Erf Data Saving Error During Undervoltage
587
19 ] Erh Hardware Error
587
20 ] Ero Positioning Control Error
587
21 ] Err Simulated Failure
588
22 ] Lin Input Phase Loss
588
23 ] Lok Password Protection
588
24 ] Lu Undervoltage
589
25 ] 0Cn Instantaneous Overcurrent
590
26 ] 0H1 Cooling Fin Overheat
591
27 ] 0H2 External Alarm
591
The Motor Rotates, but the Speed Does Not Increase
604
The Motor Runs in the Opposite Direction to the Command
605
Unpleasant Noises Are Emitted from Motor or Noises Fluctuate
607
The Motor Does Not Run as Expected
609
Problems with Inverter Settings
611
Maintenance and Inspection
615
Inspection Interval
617
Daily Inspection
618
Periodic Inspection
619
Periodic Inspection 1 (before the Inverter Is Powered on or after It Stops Running)
619
Periodic Inspection 2 (When the Inverter Is on or It Is Running)
621
List of Periodic Replacement Parts
622
Judgment on Service Life
623
Conditions
626
3 ] Lifetime Early Warning Output Function
626
Measuring the Amount of Electricity in the Main Circuit
627
Insulation Test
628
Megger Test of Main Circuit
628
Insulation Test of Control Circuit
628
Insulation Test of External Main Circuit and Sequence Control Circuit
628
Product Inquiries and Warranty
629
Inquiry Request
629
Product Warranty
629
1 ] Free of Charge Warranty Period and Warranty Range
629
2 ] Exclusion of Liability for Loss of Opportunity, Etc
630
3 ] Repair Period after Production Stoppage, Spare Parts Supply Period
630
Period)
630
4 ] Delivery Conditions
630
5 ] Service Description
630
6 ] Applicable Scope of Service
630
Meanings of Symbols Used in the Control Block Diagrams
633
Basic Type/Emc Filter Built-In Type (E3S/E3E)
634
Frequency Setting Section
634
Operation Command Section
637
PID Control Section (for Processing)
638
PID Control Section (for Dancer)
639
V/F Control Section
640
V/F Control : Common
640
2 ] V/F Control : Without Speed Feedback
641
V/F Control : with Speed Feedback
642
Vector Control : Common
643
Vector Control : Torque Command/ Torque Limit
644
Vector Control : Speed Control / Torque Control
645
Vector Control : Induction Motor Speed Control/Torque Control
646
5 ] Vector Control : Induction Motor Drive
647
Vector Control : Synchronous Motor Speed Control/Torque Control
648
7 ] Vector Control : PMSM Drive
649
FM Output Section
650
Ethernet Built-In Type (E3N)
651
Frequency Setting Section
651
Operation Command Section
654
PID Control Section (for Processing)
655
PID Control Section (for Dancer)
656
V/F Control Section
657
V/F Control : Common
657
V/F Control : Without Speed Feedback
658
Control Section (Vector Control)
659
Overview of RS-485 Communication
669
RS-485 Common Specifications
670
Terminal Specifications
671
1 ] RS-485 Communication Port 1 (for Connecting the Keypad)
671
Communication Port 2
671
Connection Method
672
Connection Devices
674
RS-485 Connection Devices
674
1 ] Converter
674
2 ] Requirements for the Cable (COM Port 1: for RJ-45 Connector)
674
3 ] Requirements for the Cable (COM Port 2: for RS-485 Terminal Block Connection)
674
4 ] Branch Adapter for Multi-Drop
674
5 ] Keypad Relay Adapter CBAD-CP
674
Noise Suppression
675
FRENIC Loader Overview
676
Specifications
676
Ethernet Communication Overview
678
Label Position
678
Setup Procedure for Ethernet Communication
680
Ethernet Cable Connection
681
Recommended Communication Cables
682
Function Code Settings for the Inverter
683
1 ] Configuring the IP Address
683
2 ] Selecting the Communication Protocol
684
3 ] Applying the Settings to the Network
684
Inverter Response to Network Timeout
685
Setting up Monitoring and Operation Via Ethernet Communication
686
6 ] Saving Function Code Settings
687
7 ] Configuring an Ethernet Network System
687
Protocol Specific Information
688
1 ] Ethernet/Ip
688
Profidrive Communication Profile
717
Profidrive Parameters
728
Modbus TCP
732
Ethernet/Ip Specifications
742
7-Segment LED Display
751
Communications-Dedicated Function Codes
752
Command Data
753
To 65535 H y
756
H to FFFF H - y
757
To 65535 - y
757
To 127 - y
757
Maximum Frequency) - y
757
To 327.67 % y
757
To 327.67 % y
759
Monitor Data
760
Alarm Information
765
To 655.35 Hz y
769
Selecting Optimal Motor and Inverter Capacities
771
Motor Output Torque Characteristics
773
Selection Procedure
775
Equations for Selections
778
Load Torque Calculation When Running at Constant Speed
778
1 ] General Equation
778
2 ] Obtaining the Required Force F
778
Acceleration and Deceleration Time Calculation
780
1 ] Calculation of Moment of Inertia
780
2 ] Calculation of the Acceleration Time
782
3 ] Calculation of the Deceleration Time
783
4 ] Calculating Non-Linear Acceleration/Deceleration Time
783
5 ] Calculating Non-Linear Deceleration Time
784
Heat Energy Calculation of Braking Resistor
785
1 ] Calculation of Regenerative Energy
785
Calculating the RMS Rating of the Motor
786
Selecting an Inverter Drive Mode (ND/HD/HND/HHD)
787
Precautions in Making the Selection
787
Guidelines for Selecting Inverter Drive Mode and Capacity
787
Configuring the FRENIC-Ace
795
Currents Flowing Across the Inverter Terminals
796
Molded Case Circuit Breaker (MCCB), Residual-Current-Operated Protective Device (Rcd)/Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
802
Function Overview
802
Connection Example and Criteria for Selection of Circuit Breakers
803
Braking Resistors (Dbrs)
809
Selecting a Braking Resistor
809
1 ] Selection Procedure
809
2 ] Notes on Selection
809
1 ] Standard Type
810
2 ] 10% ED Type
810
Specifications
811
External Dimensions
817
High Power Factor Power Supply Regeneration PWM Converters (RHC Series)
818
Overview
818
Specifications
820
1 ] Standard Specifications
820
2 ] Common Specifications
824
Function Specifications
826
Device Configuration
831
External Dimensions
834
Compact Power Regeneration PWM Converter
843
Specifications
843
1 ] Standard Specifications
843
2 ] Common Specifications
844
3 ] Terminal Functions
845
Device Configuration
847
1 ] Device Configuration Table
847
2 ] Basic Connection Diagrams
848
Peripheral Equipment
850
Filter Capacitor
853
DC Reactors (Dcrs)
855
AC Reactors (Acrs)
858
Zero-Phase Reactors for Reducing Radio Noise (Acls)
863
Canopen Specifications
870
Devicenet Specifications
873
Communication Formats
876
CC-Link Specifications
877
Inverter Function Code Settings
883
Analog Interface Card (OPC-AIO)
886
Terminal Block Type Options
890
Keypad Options
898
External Drawings
901
Relay Connector
902
Extension Cable for Remote Operation
903
Basic Type/Ethenet Build-In Type/Emc Filter Buit-In Type
907
ND-Mode Inverters for General Load
907
Three-Phase 400V Class Series
907
HD-Mode Inverters for Heavy Duty Load
909
HND-Mode Inverters for General Load
911
HHD-Mode Inverters for Heavy Duty Load
914
Common Specifications
918
External Dimensions
927
Basic Type
929
Ethernet Built-In Type
935
EMC Filter Built-In Type
941
Keypad (CBAD-CP: When Keypad Rear Cover Is Attached)
948
Compliance with European Standards
950
Changing the Connection Method
950
Appendix A Trouble-Free Use of Inverters (Notes on Electrical Noise)
951
Effect of Inverters on Other Devices
951
Effect on am Radios
951
Effect on Telephones
951
Effect on Pressure Sensors
951
Effect on Position Detectors (Pulse Encoders)
951
Effect on Proximity Switches
951
Noise
952
Inverter Operating Principles and Noise
952
Types of Noise
953
Measures
954
Noise Prevention Prior to Installation
954
Implementation of Noise Prevention Measures
954
Noise Prevention Examples
958
Effect on Insulation of General-Purpose Motors Driven with 400 V Class Inverters
962
Generating Mechanism of Surge Voltages
962
Effect of Surge Voltages
963
Countermeasures against Surge Voltages
963
Suppressing Surge Voltages
963
Using Motors with Enhanced Insulation
964
Regarding Existing Equipment
964
In Case of a Motor Being Driven with 400 V-Series Inverter
964
In Case of an Existing Motor Driven Using a Newly-Installed 400 V-Series Inverter
964
Appendix C Inverter Generating Loss
965
Appendix D Conversion to Non-SI Units
967
Conversion of Units
967
Calculation Formulas
968
Appendix E Permissible Current of Insulated Wires
969
Conformity with Standards
972
Compliance with EMC Standards
973
Safety Requirements
996
Compliance with the Radio Waves Act (South Korea)
1000

Fuji Electric FRENIC-Ace series User Manual (788 pages)

high performance inverter

Brand: Fuji Electric | Category: Inverter | Size: 32 MB

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Fuji Electric FRENIC-Ace series Manuals

Fuji Electric FRENIC-Ace series User Manual (1008 pages)

Table of Contents

Fuji Electric FRENIC-Ace series User Manual (788 pages)

Table of Contents

Table of Contents

Chapter 6 Troubleshooting

Chapter 4 Test Run Procedure

Chapter 5 Function Codes

Chapter 6 Troubleshooting

Chapter 7 Maintenance and Inspection

Chapter 8 Block Diagrams for Control Logic

Chapter 9 Communication Functions

Chapter 10 Selecting Optimal Motor and Inverter Capacities

Chapter 11 Selecting Peripheral Equipment

Chapter 12 Specifications

Chapter 13

Appendices

Appendix A Trouble-Free Use of Inverters (Notes on Electrical Noise)

Appendix B Japanese Guideline for Suppressing Harmonics by Customers Receiving High Voltage or Special High Voltage (General-Purpose Inverter)

Appendix C Effect on Insulation of General-Purpose Motors Driven with 400 V Class Inverters

Appendix D Inverter Generating Loss

Appendix E Conversion from si Units

Appendix F Allowable Current of Insulated Wires

Appendix G Conformity with Standards

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