User Manuals: Fronius VR 5000 noSpool Wire-feed unit

Manuals and User Guides for Fronius VR 5000 noSpool Wire-feed unit. We have 3 Fronius VR 5000 noSpool Wire-feed unit manuals available for free PDF download: Operating Instructions Manual, Operating Instructions And Spare Parts List

Fronius VR 5000 noSpool Operating Instructions Manual (132 pages)

MIG/MAG Power source

Brand: Fronius | Category: AC Power Distribution | Size: 7 MB

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  11
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  12
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  14
- EMC Measures
  14
- EMF Measures
  14
- Specific Hazards
  15
- Factors Affecting Welding Results
  16
- Danger from Shielding Gas Cylinders
  16
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  18
- Safety Inspection
  18
- Disposal
  18
- Safety Symbols
  19
- Data Protection
  19
- Copyright
  19
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
- Welding Processes, Processes and Welding Characteristics
  26
- System Components
  27
  - General
    27
  - Safety
    27
  - Overview
    27
- Options
  28
  - General
    28
  - Machine Interface
    28
  - Gas Preheater CO2 Connection
    28
  - Keylock Switch
    28
  - VRD: Safety Function
    29
  - VRD: Safety Principle
    29
  - Wirefeeder Options
    30
Control Elements and Connections

31
- Synergic Control Panel
  33
  - General
    33
  - Safety
    33
  - Synergic Control Panel
    34
  - Service Parameters
    36
  - Keylock
    37
- Connections, Switches and Mechanical Components
  39
  - Tst 3500/5000 Syn Power Source
    39
  - VR 5000 Remote - Front of Wirefeeder
    40
  - Rear of Wirefeeder
    40
  - Side of Wirefeeder
    41
  - Wire-Feed Unit Underside
    42
Installation and Commissioning

43
- Minimum Equipment Needed for Welding Task
  45
  - General
    45
  - Gas-Cooled MIG/MAG Welding
    45
  - MIG/MAG Welding, Water-Cooled
    45
  - MMA Welding
    45
- Before Installation and Commissioning
  46
  - Safety
    46
  - Utilisation for Intended Purpose Only
    46
  - Setup Regulations
    46
  - Mains Connection
    46
- Connecting the Mains Cable
  48
- Generator-Powered Operation
  51
- Start-Up
  52
Welding

63
- Power Limitation
  65
  - Safety Function
    65
- MIG/MAG Modes
  66
  - General
    66
  - Symbols and Their Explanations
    66
  - 2-Step Mode
    67
  - Special 4-Step Mode
    67
  - Spot Welding
    67
  - 2-Step Stitch Welding
    68
- MIG/MAG Welding
  69
  - Safety
    69
  - Preparatory Work
    69
  - Overview
    69
- MIG/MAG Standard Synergic Welding
  70
  - Corrections During Welding
    70
- MIG/MAG Standard Manual Welding
  72
  - General
    72
  - Available Parameters
    72
  - Corrections During Welding
    73
- Spot and Stitch Welding
  74
  - General
    74
  - Spot Welding
    74
  - Stitch Welding
    75
- Saving and Retrieving Operating Points
  76
- MMA Welding
  78
  - Safety
    78
  - Preparations
    78
  - Corrections During Welding
    79
  - Hotstart Function
    79
  - Anti-Stick Function
    79
Setup Settings

81
Troubleshooting and Maintenance

95
- Troubleshooting
  97
  - General
    97
  - Safety
    97
  - Fault Diagnosis
    97
  - Displayed Service Codes
    100
- Care, Maintenance and Disposal
  106
  - General
    106
  - Safety
    106
  - At Every Start-Up
    106
  - Every 2 Months
    106
  - Every 6 Months
    106
  - Disposal
    106
Appendix

107
- Technical Data
  109
  - Special Voltages
    109
  - Explanation of the Term "Duty Cycle
    109
  - Tst 3500 Syn
    110
  - Tst 3500 MV Syn
    111
  - Tst 5000 Syn
    112
  - Tst 5000 MV Syn
    113
  - VR 5000 Remote
    114
- Welding Program Tables
  115
- Standard Value Tables for MIG/MAG Standard Manual Welding
  125
  - Settings Tables
    125

Fronius VR 5000 noSpool Operating Instructions Manual (132 pages)

Wire-feed unit

Brand: Fronius | Category: Industrial Equipment | Size: 23 MB

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  9
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  10
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  11
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  13
- EMC Measures
  13
- EMF Measures
  14
- Specific Hazards
  14
- Factors Affecting Welding Results
  15
- Danger from Shielding Gas Cylinders
  15
- Danger from Escaping Shielding Gas
  16
- Safety Measures at the Installation Location and During Transport
  16
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  17
- Safety Inspection
  17
- Disposal
  18
- Safety Symbols
  18
- Data Protection
  18
- Copyright
  18
General Information

19
- General
  21
  - Device Concept
    21
  - Requirements
    21
  - Application Area
    21
  - Warning Notices on the Device
    21
  - Description of Warning Notices on the Device
    23
Control Elements and Connections

25
- Description of the Control Panels
  27
  - General Information
    27
  - Safety
    27
- Manual Control Panel
  28
  - General
    28
  - Adjustment Aid for Manual Control Panel
    29
  - Keylock
    30
  - Service Parameters
    30
- Synergic Control Panel
  32
  - General
    32
  - Control Panel Splitting
    32
  - Synergic a Control Panel
    32
  - Synergic B Control Panel Overview
    34
  - Synergic B Control Panel
    35
  - Keylock
    36
  - Service Parameters
    36
- Connections and Mechanical Components
  38
  - Overview of Connections for the Welding Torch
    38
  - Front of Wire-Feed Unit
    38
  - Rear of Wirefeeder
    38
  - Wire-Feed Unit Side
    39
  - Wire-Feed Unit Underside
    40
Installation and Commissioning

41
- Before Commissioning
  43
  - Safety
    43
  - Intended Purpose
    43
  - Setup Regulations
    43
- Placing Wire-Feed Unit on Power Source
  45
  - General Information
    46
- Connecting Wire-Feed Unit to Power Source
  46
- Connecting the Welding Torch
  47
  - Safety
    47
  - Connecting MIG/MAG Manual Welding Torches
    47
- Inserting/Replacing Feed Rollers
  48
  - General
    48
- Inserting the Wirespool, Inserting the Basket-Type Spool
  49
  - Safety
    49
  - Inserting the Wirespool
    49
  - Inserting the Basket-Type Spool
    50
- Feeding in the Wire Electrode
  52
  - Setting the Contact Pressure
    53
- Adjust the Brake
  55
  - General
    55
  - Adjusting the Brake
    55
  - Design of the Brake
    56
- Start-Up
  57
  - General Information
    57
  - Requirements
    57
Welding

59
- Power Limitation
  61
  - Safety Function
    61
- MIG/MAG Modes
  62
  - General
    62
  - Symbols and Their Explanations
    62
  - 2-Step Mode
    63
  - Special 4-Step Mode
    63
  - Spot Welding
    63
  - 2-Step Stitch Welding
    64
- MIG/MAG Welding
  65
  - Safety
    65
  - General Tasks before MIG/MAG Welding
    65
  - Overview
    65
- MIG/MAG Standard Synergic Welding
  66
  - General
    66
  - Corrections During Welding
    67
- MIG/MAG Standard Manual Welding
  68
- MMA Welding
  72
  - Safety
    72
  - Preparations
    72
  - MMA Welding - Manual Control Panel
    72
  - Adjustments While Welding - Manual Control Panel
    73
  - MMA Welding - Synergic a Control Panel
    73
  - Corrections During Welding
    74
  - Hotstart Function
    74
  - Anti-Stick Function
    74
- Saving and Retrieving Operating Points
  75
Setup Settings

77
Troubleshooting and Maintenance

93
- Troubleshooting
  95
  - General
    95
  - Safety
    95
  - Fault Diagnosis
    95
  - Displayed Service Codes
    98
- Care, Maintenance and Disposal
  104
  - General
    104
  - Safety
    104
  - Every Start-Up
    104
  - Every 6 Months
    104
  - Disposal
    104
Technical Data and Settings Tables

105
- Technical Data
  107
  - VR 5000 Nospool
    107
- Manual Control Panel Settings Tables
  109
  - Settings Tables
    109
- Welding Program Tables
  115
- Quick Reference
  121
Appendix

123
- Spare Parts List: VR 5000
  124

Fronius VR 5000 noSpool Operating Instructions And Spare Parts List (94 pages)

Wirefeeder

Brand: Fronius | Category: Welding Accessories | Size: 2 MB

Table of Contents
17
General Information
21
- Device Concept
  23
- Field of Application
  23
- General
  23
- Requirements
  23
- Warning Notices Affixed to the Device
  24
Control Elements and Connections
25
- Description of the Control Panels
  27
- General
  27
- Safety
  27
- General
  28
- Manual Control Panel
  28
- Adjustment Aid for Manual Control Panel
  29
Manual Control Panel

29
- Synergic Control Panel
  30
  - General
    30
  - Layout of the Control Panel
    30
  - Synergic a Control Panel
    30
  - Synergic B Control Panel
    32
- Connections and Mechanical Components
  33
  - Wirefeeder Front
    33
  - Wirefeeder Rear
    33
  - Wirefeeder Side
    34
  - Wirefeeder Underside
    35
- Installation and Commissioning
  37
  - Before Commissioning
    39
  - Safety
    39
  - Setup Regulations
    39
  - Utilisation in Accordance with „Intended Purpose
    39
  - General
    40
  - Placing Wirefeeder on Power Source
    40
  - Connecting Wirefeeder to Power Source
    41
  - General
    41
  - Connecting MIG/MAG Welding Torches
    42
  - Connecting the Welding Torch
    42
  - Safety
    42
  - General
    43
  - Inserting / Replacing Feed Rollers
    43
  - Inserting the Basket-Type Spool
    44
  - Inserting the Wirespool
    44
  - Inserting the Wirespool, Inserting the Basket-Type Spool
    44
  - Safety
    44
  - Feeding in the Wire Electrode
    45
  - Setting the Contact Pressure
    46
  - Adjusting the Brake
    47
  - Design of the Brake
    47
  - General
    47
  - Commissioning
    48
  - General
    48
  - Requirements
    48
Utilisation in Accordance with „Intended Purpose“

39
Placing Wirefeeder on Power Source

41
Connecting Wirefeeder to Power Source

42
Inserting / Replacing Feed Rollers

44
Feeding in the Wire Electrode

46
Adjusting the Brake

47
- Welding
  49
  - MIG/MAG Modes
    51
    
    General
    51
    
    Symbols
    51
  - MIG/MAG Welding
    53
    
    General Tasks before MIG/MAG Welding
    53
    
    Overview
    53
    
    Safety
    53
  - MIG/MAG Standard Synergic Welding
    54
    
    General
    54
    
    Adjustments While Welding - Manual Control Panel
    55
  - MIG/MAG Standard Manual Welding
    56
    
    Available Parameters
    56
    
    General
    56
    
    MIG/MAG Standard Manual Welding - Manual Control Panel
    56
    
    Adjustments While Welding - Manual Control Panel
    57
    
    MIG/MAG Standard Manual Welding - Synergic a Control Panel
    58
    
    Corrections During Welding - Synergic a Control Panel
    59
  - MMA Welding
    60
    
    MMA Welding - Manual Control Panel
    60
    
    Preparations
    60
    
    Safety
    60
    
    Adjustments While Welding - Manual Control Panel
    61
    
    MMA Welding - Synergic a Control Panel
    61
    
    Adjustments While Welding - Synergic a Control Panel
    62
    
    Hotstart Function
    62
    
    Anti-Stick Function
    63
  - Saving and Retrieving Operating Points
    64
    
    General
    64
    
    Retrieving Operating Points
    64
    
    Saving Operating Points
    64
- 2 Step Mode
  
  51
- 4 Step Mode
  
  52
  - Special 4-Step Mode
    52
- MIG/MAG Standard Synergic Welding
  
  55

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More Fronius Manuals

User Manuals: Fronius VR 5000 noSpool Wire-feed unit

Fronius VR 5000 noSpool Operating Instructions Manual (132 pages)

Table of Contents

General Information

Control Elements and Connections

Installation and Commissioning

Welding

Setup Settings

Troubleshooting and Maintenance

Appendix

Fronius VR 5000 noSpool Operating Instructions Manual (132 pages)

Table of Contents

General Information

Control Elements and Connections

Installation and Commissioning

Welding

Setup Settings

Troubleshooting and Maintenance

Technical Data and Settings Tables

Appendix

Fronius VR 5000 noSpool Operating Instructions And Spare Parts List (94 pages)

Table of Contents

Manual Control Panel

Utilisation in Accordance with „Intended Purpose“

Placing Wirefeeder on Power Source

Connecting Wirefeeder to Power Source

Inserting / Replacing Feed Rollers

Feeding in the Wire Electrode

Adjusting the Brake

2 Step Mode

4 Step Mode

MIG/MAG Standard Synergic Welding

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Fronius Categories