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VR 4040
Fronius VR 4040 Manuals
Manuals and User Guides for Fronius VR 4040. We have
2
Fronius VR 4040 manuals available for free PDF download: Operating Instructions Manual, Operating Instructions & Spare Parts
Fronius VR 4040 Operating Instructions Manual (56 pages)
Wire-feed unit
Brand:
Fronius
| Category:
Wire Feeders
| Size: 14.23 MB
Table of Contents
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
8
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Specific Hazards
12
Requirement for the Shielding Gas
13
Danger from Shielding Gas Cylinders
13
Danger from Escaping Shielding Gas
14
Safety Measures at the Installation Location and During Transport
14
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
15
Safety Inspection
16
Disposal
16
Safety Symbols
16
Data Protection
16
Copyright
16
General
17
Machine Concept
17
Areas of Application and Features
17
Application Examples
19
General
19
Configuration 1: MIG/MAG-Welding
19
Configuration 2: TIG Cold-Wire Welding
20
Start-Up
21
Safety
21
Accessories
21
Opening and Closing the VR 4040 Unreeling Device
21
Dismounting and Re-Mounting the Side Guard Panel
22
Mounting the Wirefeeder
23
Removing and Inserting the Wire-Spool Carrier
24
Mounting and Dismounting the Wire-Spool Driver
24
Fastening the Wire-Spool Carrier to the Spool and Detaching It from the Spool
25
Inserting in the Wire Electrode
26
230 V Interior Heating System, Unregulated
27
Mounting the Interior Heating System
27
I24 V Interior Heating System, Regulated
28
Mounting the 24 V Inerior Heating System
29
Putting the Interior Heating System into Service
31
Technical Data: 24 V Interior Heating System, Regulated
31
End-Of-Wire Watchdog
33
General Remarks
33
Mounting the End-Of-Wire Watchdog
33
Functional Principle
35
Idling, Accelerating
35
Increase in Tensile Force as a Function of Wirefeed Speed
36
Limiting the Tensile Load on the Wire
36
Equilibrium and Working Position
36
Decelerating
36
Adjusting the Braking System
38
Safety
38
Adjusting the Braking Force
38
Adjusting the Braking System Response
39
Adjusting the Working Position
40
Measuring the Value for the Wire Tensile-Force Limitation
40
Setting the Wire Tensile-Force Limitation
41
Care, Maintenance and Inspection
43
Safety
43
General Remarks on the Wearing Parts
43
Fonction Test
43
Damper
43
Brake Block
44
Brake Clearence
45
Overload Coupling
46
Wire-Guide Tubes
49
Changing the Intermediate Guide
49
Drawback Pulleys
50
Shoe for End-Of-Wire Watchdog
50
Dispsal of Used Parts and Materials
51
Troubleshooting
52
Troubleshooting Guide
52
Technical Data
54
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Fronius VR 4040 Operating Instructions & Spare Parts (41 pages)
Brand:
Fronius
| Category:
Wire Feeders
| Size: 13.9 MB
Table of Contents
Table of Contents
3
Dear Fronius Customer
3
Fronius International Gmbh
3
Copyright
3
Safety Rules
4
General Remarks
4
Obligations of Owner/Operator
4
Obligations of Personnel
4
Utilisation for Intended Purpose Only
4
Informal Safety Precautions
4
Safety Precautions at the Installation Location
4
Safety Precautions in Normal Operation, and for the Operator
4
Spares / Wearing Parts and Accessories
4
Safety Measures for Maintenance, Inspection and Troubleshooting
5
Modifications to the VR 4040 Unreeling Device
5
Particular Danger Spots
5
Protective Features
5
Transport
5
Personal Protective Equipment
5
Hazards from Noxious Gases and Vapours
5
Hazards from Flying Sparks, Radiation and Heat
5
Keep All Solvent Vapours Well Away from the Arc Radiation
5
Hazards from Welding Current
5
General Remarks
6
Machine Concept
6
Areas of Application, and Features
6
Practical Examples
7
Configuration 1: MIG/MAG Welding
7
Configuration 2: TIG Cold-Wire Welding
7
Start-Up
8
Accessories
8
Opening and Closing the VR 4040 Unreeling Device
8
Dismounting and Re-Mounting the Side Guard Panel
9
Mounting the Wirefeeder
9
Removing and Inserting the Wire-Spool Carrier
10
Mounting and Dismounting the Wire-Spool Driver
11
Fastening the Wire-Spool Carrier to the Spool and Detaching It from the Spool
11
Inserting the Welding Wire
12
230 V Interior Heating System, Unregulated
13
Mounting the Interior Heating System
13
24 V Interior Heating System, Regulated
14
Mounting the Interior Heating System
14
End-Of-Wire Watchdog
16
Mounting the End-Of-Wire Watchdog
17
Functional Principle
19
Idling
19
Accelerating
19
Equilibrium, and Working Position
20
Decelerating
20
Adjusting the Braking System
21
Adjusting the Braking Force
21
Adjusting the Braking System Response
21
Adjusting the Working Position
22
Measuring the Value for the Wire Tensile-Force Limitation
22
Setting the Wire Tensile-Force Limitation
23
Troubleshooting Guide
24
Care, Maintenance and Inspection
25
General Remarks on the Wearing Parts
25
Function Test
25
Damper
26
Brake Block
27
Brake Clearance
27
Overload Coupling
28
Wire-Guide Tubes
30
Drawback Pulleys
31
Shoe for End-Of-Wire Watchdog
32
Disposal of Used Parts and Materials
33
Technical Data
33
Spare Parts List
35
Circuit Diagram
35
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