Fronius VR 5000 Manuals

Fronius VR 5000 Manuals

Manuals and User Guides for Fronius VR 5000. We have 3 Fronius VR 5000 manuals available for free PDF download: Operating Instructions Manual, Quick Start Manual

Fronius VR 5000 Operating Instructions Manual

Fronius VR 5000 Operating Instructions Manual (132 pages)

Wire-feed unit

Brand: Fronius | Category: Industrial Equipment | Size: 23 MB

Table of Contents

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  9
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  10
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  11
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  13
- EMC Measures
  13
- EMF Measures
  14
- Specific Hazards
  14
- Factors Affecting Welding Results
  15
- Danger from Shielding Gas Cylinders
  15
- Danger from Escaping Shielding Gas
  16
- Safety Measures at the Installation Location and During Transport
  16
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  17
- Safety Inspection
  17
- Disposal
  18
- Safety Symbols
  18
- Data Protection
  18
- Copyright
  18
General Information

19
- General
  21
  - Device Concept
    21
  - Requirements
    21
  - Application Area
    21
  - Warning Notices on the Device
    21
  - Description of Warning Notices on the Device
    23
Control Elements and Connections

25
- Description of the Control Panels
  27
  - General Information
    27
  - Safety
    27
- Manual Control Panel
  28
  - General
    28
  - Adjustment Aid for Manual Control Panel
    29
  - Keylock
    30
  - Service Parameters
    30
- Synergic Control Panel
  32
  - General
    32
  - Control Panel Splitting
    32
  - Synergic a Control Panel
    32
  - Synergic B Control Panel Overview
    34
  - Synergic B Control Panel
    35
  - Keylock
    36
  - Service Parameters
    36
- Connections and Mechanical Components
  38
  - Overview of Connections for the Welding Torch
    38
  - Front of Wire-Feed Unit
    38
  - Rear of Wirefeeder
    38
  - Wire-Feed Unit Side
    39
  - Wire-Feed Unit Underside
    40
Installation and Commissioning

41
- Before Commissioning
  43
  - Safety
    43
  - Intended Purpose
    43
  - Setup Regulations
    43
- Placing Wire-Feed Unit on Power Source
  45
  - General Information
    46
- Connecting Wire-Feed Unit to Power Source
  46
- Connecting the Welding Torch
  47
  - Safety
    47
  - Connecting MIG/MAG Manual Welding Torches
    47
- Inserting/Replacing Feed Rollers
  48
  - General
    48
- Inserting the Wirespool, Inserting the Basket-Type Spool
  49
  - Safety
    49
  - Inserting the Wirespool
    49
  - Inserting the Basket-Type Spool
    50
- Feeding in the Wire Electrode
  52
  - Setting the Contact Pressure
    53
- Adjust the Brake
  55
  - General
    55
  - Adjusting the Brake
    55
  - Design of the Brake
    56
- Start-Up
  57
  - General Information
    57
  - Requirements
    57
Welding

59
- Power Limitation
  61
  - Safety Function
    61
- MIG/MAG Modes
  62
  - General
    62
  - Symbols and Their Explanations
    62
  - 2-Step Mode
    63
  - Special 4-Step Mode
    63
  - Spot Welding
    63
  - 2-Step Stitch Welding
    64
- MIG/MAG Welding
  65
  - Safety
    65
  - General Tasks before MIG/MAG Welding
    65
  - Overview
    65
- MIG/MAG Standard Synergic Welding
  66
  - General
    66
  - Corrections During Welding
    67
- MIG/MAG Standard Manual Welding
  68
- MMA Welding
  72
  - Safety
    72
  - Preparations
    72
  - MMA Welding - Manual Control Panel
    72
  - Adjustments While Welding - Manual Control Panel
    73
  - MMA Welding - Synergic a Control Panel
    73
  - Corrections During Welding
    74
  - Hotstart Function
    74
  - Anti-Stick Function
    74
- Saving and Retrieving Operating Points
  75
Setup Settings

77
Troubleshooting and Maintenance

93
- Troubleshooting
  95
  - General
    95
  - Safety
    95
  - Fault Diagnosis
    95
  - Displayed Service Codes
    98
- Care, Maintenance and Disposal
  104
  - General
    104
  - Safety
    104
  - Every Start-Up
    104
  - Every 6 Months
    104
  - Disposal
    104
Technical Data and Settings Tables

105
- Technical Data
  107
  - VR 5000 Nospool
    107
- Manual Control Panel Settings Tables
  109
  - Settings Tables
    109
- Welding Program Tables
  115
- Quick Reference
  121
Appendix

123
- Spare Parts List: VR 5000
  124

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Fronius VR 5000 Operating Instructions Manual

Fronius VR 5000 Operating Instructions Manual (56 pages)

Brand: Fronius | Category: Wire Feeders | Size: 10 MB

Table of Contents

Table of Contents
3
Safety Rules
5
- Explanation of Safety Notices
  5
- General
  5
- Proper Use
  5
- Environmental Conditions
  6
- Obligations of the Operator
  6
- Obligations of Personnel
  6
- Mains Connection
  6
- Protecting Yourself and Others
  7
- Danger from Toxic Gases and Vapours
  7
- Danger from Flying Sparks
  8
- Risks from Mains Current and Welding Current
  8
- Meandering Welding Currents
  9
- EMC Device Classifications
  10
- EMC Measures
  10
- EMF Measures
  11
- Specific Hazards
  11
- Requirement for the Shielding Gas
  12
- Danger from Shielding Gas Cylinders
  12
- Danger from Escaping Shielding Gas
  12
- Safety Measures at the Installation Location and During Transport
  13
- Safety Measures in Normal Operation
  13
- Commissioning, Maintenance and Repair
  14
- Safety Inspection
  14
- Disposal
  14
- Safety Symbols
  15
- Data Protection
  15
- Copyright
  15
General
16
- Device Concept
  16
- Application Areas
  16
- Warning Notices on the Device
  17
- Description of Warning Notices on the Device
  18
- Wirefeeder Options
  20
Connections, Switches and Mechanical Components
21
- VR 5000 Remote - Front of Wirefeeder
  21
- Rear of Wirefeeder
  21
- Side of Wirefeeder
  22
- Underside of Wirefeeder
  23
Start-Up
24
Synergic Control Panel (Option)
33
- General
  33
- Control Panel Splitting
  33
- Synergic a Control Panel
  33
- Synergic B Control Panel
  36
- Keylock
  36
- Accessing the Setup Menu
  37
- Setup Parameters
  38
- Service Parameters
  38
Pulse Control Panel (Option)
40
- General
  40
- Control Panel Splitting
  40
- Pulse a Control Panel
  40
- Setting MIG/MAG Pulse Synergic Welding and Spot/Stitch Welding
  43
- Pulse B Control Panel
  44
- Keylock
  44
- Accessing the Setup Menu
  45
- Setup Parameters
  46
- Service Parameters
  46
Troubleshooting
48
- General
  48
- Safety
  48
- Fault Diagnosis
  48
Care, Maintenance and Disposal
52
- General
  52
- Safety
  52
- At Every Start-Up
  52
- Every 6 Months
  52
- Disposal
  52
Technical Data
53
- VR 5000 Remote
  53

Fronius VR 5000 Quick Start Manual

Fronius VR 5000 Quick Start Manual (2 pages)

Brand: Fronius | Category: Welding System | Size: 1 MB

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