Fronius VR 7000-11 Manuals

Manuals and User Guides for Fronius VR 7000-11. We have 2 Fronius VR 7000-11 manuals available for free PDF download: Operating Instructions/Spare Parts List, Operating Instructions Manual

Fronius VR 7000-11 Operating Instructions/Spare Parts List

Fronius VR 7000-11 Operating Instructions/Spare Parts List (56 pages)

Wire-feed unit

Brand: Fronius | Category: Welding System | Size: 5 MB

Table of Contents

Table of Contents
5
Safety Rules
7
- General
  7
- Proper Use
  7
- Environmental Conditions
  7
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  9
- Noise Emission Values
  9
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  11
- EMC Measures
  12
- EMF Measures
  12
- Specific Hazards
  12
- Factors Affecting Welding Results
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  14
- Safety Measures at the Installation Location and During Transport
  14
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  16
- Data Protection
  17
- Copyright
  17
General
18
- Device Concept
  18
- Requirements
  18
- Application Area
  18
- Warning Notices on the Device
  19
Options
20
Controls and Indicators
22
- General
  22
- Standard Control Panel
  22
Connections and Mechanical Components
24
- Front of Wirefeeder
  24
- Rear of Wire-Feed Unit
  25
- Wirefeeder Left Side
  25
- Wirefeeder Right Side
  27
- Wire-Feed Unit Underside
  27
Placing Wire-Feed Unit on Power Source
28
- General
  28
Connecting Wire-Feed Unit to Power Source
29
- General
  29
- Connecting the Wirefeeder to the Power Source
  29
Connecting the Welding Torch
30
Inserting/Replacing Feed Rollers
32
- General Remarks
  32
- USA Wirefeeders
  32
Inserting the Wirespool, Inserting the Basket-Type Spool
33
- Safety
  33
- Inserting the Wirespool
  33
- Inserting the Basket-Type Spool
  33
Feeding in the Wire Electrode
35
- Feed in the Wire Electrode
  35
- Set the Contact Pressure
  36
Adjust the Brake
37
- Adjusting the Brake
  37
- Design of the Brake
  37
Fitting Wirefeeding Hose for External Wire Electrode
39
- General
  39
- Insulated Routing of Wire Electrode to Wire-Feed Unit
  39
Start-Up
40
- General Information
  40
- Requirements
  40
Care, Maintenance and Disposal
41
- General Remarks
  41
- Every Start-Up
  41
- Every 6 Months
  41
- Disposal
  41
Technical Data
42
- Vr 7000 Cmt
  43
- Vr 7000-30
  43
Appendix
45
Spare Parts List: VR 7000, VR 7000-11, VR 7000-30, VR 7000 CMT
46

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Fronius VR 7000-11 Operating Instructions Manual

Fronius VR 7000-11 Operating Instructions Manual (48 pages)

Brand: Fronius | Category: Welding System | Size: 3 MB

Table of Contents

Table of Contents
3
Safety Rules
5
Explanation of Safety Notices
5
General
5
Proper Use
6
Environmental Conditions
6
Obligations of the Operator
6
Obligations of Personnel
6
Mains Connection
7
Protecting Yourself and Others
7
Noise Emission Values
8
Danger from Toxic Gases and Vapours
8
Danger from Flying Sparks
8
Risks from Mains Current and Welding Current
9
Meandering Welding Currents
10
EMC Device Classifications
10
EMC Measures
10
EMF Measures
11
Specific Hazards
11
Requirement for the Shielding Gas
12
Danger from Shielding Gas Cylinders
13
Danger from Escaping Shielding Gas
13
Safety Measures at the Installation Location and During Transport
13
Safety Measures in Normal Operation
14
Commissioning, Maintenance and Repair
15
Safety Inspection
15
Disposal
15
Safety Symbols
15
Data Security
16
Copyright
16
General
17
Device Concept
17
Requirements
17
Application Area
17
Warning Notices on the Device
18
Options
19
Mode" Switch Option
19
VR 4000 CI Control Panel Option and VR 4000 Digital Display Option
19
Optional Installation and Conversion Kits
20
Controls and Indicators
21
Safety
21
General
21
Standard Control Panel
21
Connections and Mechanical Components
23
Front of Wirefeeder
23
Rear of Wire-Feed Unit
24
Wirefeeder Left Side
24
Wirefeeder Right Side
26
Wire-Feed Unit Underside
26
Placing Wire-Feed Unit on Power Source
27
General
27
Connecting Wire-Feed Unit to Power Source
28
General
28
Connecting the Wirefeeder to the Power Source
28
Connecting the Welding Torch
30
Welding Torch Connections
30
Safety
30
Connecting MIG/MAG Manual Welding Torch
30
Connecting the MIG/MAG Robot Welding Torch, Connecting the Automatic MIG/MAG
31
Connecting the CMT Drive Unit
31
Inserting/Replacing Feed Rollers
32
General Remarks
32
USA Wirefeeders
32
Inserting the Wirespool, Inserting the Basket-Type Spool
33
Safety
33
Inserting the Wirespool D300
33
Inserting the Basket-Type Spool
34
Feeding in the Wire Electrode
35
Feed in the Wire Electrode
35
Set the Contact Pressure
36
Adjust the Brake
37
Adjusting the Brake
37
Design of the Brake
37
Fitting Wirefeeding Hose for External Wire Electrode
39
General
39
Insulated Routing of Wire Electrode to Wire-Feed Unit
39
Start-Up
40
Safety
40
General Information
40
Requirements
40
Care, Maintenance and Disposal
41
General Remarks
41
Every Start-Up
41
Every 6 Months
41
Disposal
41
Technical Data
42
Vr 7000 Cmt
44

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