Fronius VR 5000 Case Wirefeeder Manuals

Manuals and User Guides for Fronius VR 5000 Case Wirefeeder. We have 1 Fronius VR 5000 Case Wirefeeder manual available for free PDF download: Operating Instructions Manual

Fronius VR 5000 Case Operating Instructions Manual (124 pages)

Wire-feed unit

Brand: Fronius | Category: Wire Feeders | Size: 15.06 MB

Table of Contents
5
Safety Rules
9
Explanation of Safety Notices
9
General
9
Proper Use
9
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
10
Mains Connection
10
Protecting Yourself and Others
11
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
12
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
14
EMC Measures
14
EMF Measures
15
Specific Hazards
15
Requirement for the Shielding Gas
16
Danger from Shielding Gas Cylinders
16
Danger from Escaping Shielding Gas
17
Safety Measures at the Installation Location and During Transport
17
Safety Measures in Normal Operation
17
Commissioning, Maintenance and Repair
18
Safety Inspection
18
Disposal
19
Safety Symbols
19
Data Protection
19
Copyright
19
General Information
21
General
23
Device Concept
23
Requirements
23
Application Area
23
Options
23
Warning Notices on the Device
23
Description of Warning Notices on the Device
25
Transporting the VR 5000 Case / VR 5000 Case D300 by Crane
26
Control Elements and Connections
29
Description of the Control Panels
31
General Information
31
Safety
31
Manual Control Panel
32
General
32
Adjustment Aid for Manual Control Panel
33
Keylock
34
Service Parameters
34
Synergic Control Panel
36
General
36
Control Panel Splitting
36
Synergic a Control Panel
36
Synergic B Control Panel Overview
38
Synergic B Control Panel
39
Keylock
40
Service Parameters
40
Connections and Mechanical Components
42
Overview of Connections for the Welding Torch
42
Front of Wire-Feed Unit
42
Wire-Feed Unit Side
43
Installation and Commissioning
45
Before Commissioning
47
Safety
47
Intended Purpose
47
Setup Regulations
47
Connecting Wire-Feed Unit to Power Source
48
General Information
48
Connecting the Wire-Feed Unit to the Power Source
48
Connecting the Welding Torch
50
Safety
50
Connecting MIG/MAG Manual Welding Torches
50
Inserting/Replacing Feed Rollers
51
General
51
Inserting the Wirespool, Inserting the Basket-Type Spool
52
Safety
52
Inserting a Wirespool: D200 Device
52
Inserting a Wirespool: D300 Device
53
Inserting a Basket-Type Spool: D300 Device
53
Feeding in the Wire Electrode
54
Setting the Contact Pressure
55
Adjust the Brake
57
General
57
Setting the Brake: D200 Device
57
Setting the Brake: D300 Device
58
Brake Setup: D200 Device
59
Brake Setup: D300 Device
59
Start-Up
60
Safety
60
Requirements
60
Welding
61
MIG/MAG Modes
63
General Information
63
Symbols and Their Explanations
63
2-Step Mode
64
Special 4-Step Mode
64
Spot Welding
64
2-Step Stitch Welding
65
MIG/MAG Welding
66
Safety
66
General Tasks before MIG/MAG Welding
66
Overview
66
MIG/MAG Standard Synergic Welding
67
General
67
Corrections During Welding
68
MIG/MAG Standard Manual Welding
70
General
70
Available Parameters
70
MIG/MAG Standard Manual Welding - Manual Control Panel
70
Adjustments While Welding - Manual Control Panel
71
MIG/MAG Standard Manual Welding - Synergic a Control Panel
71
Adjustments While Welding - Synergic a Control Panel
73
MMA Welding
74
Safety
74
Preparations
74
MMA Welding - Manual Control Panel
74
Adjustments While Welding - Manual Control Panel
75
MMA Welding - Synergic a Control Panel
75
Corrections During Welding
76
Hotstart Function
76
Anti-Stick Function
76
Saving and Retrieving Operating Points
77
General
77
Saving Operating Points
77
Retrieving Operating Points
77
Deleting Operating Points
77
Retrieving Operating Points on the Up/Down Welding Torch
78
Setup Settings
81
Setup Menu
83
General Remarks
83
Setup Menu - Manual Control Panel
83
Setup Menu - Synergic a Control Panel
83
Setup Parameters for MIG/MAG Standard Manual Welding
85
Setup Parameters for MIG/MAG Standard Synergic Welding
87
Setup Parameters for MMA Welding
88
Welding Parameters for "Special 4-Step Mode" in the Mode Setup Menu
89
Setup Menu - Level 2
90
Level 2 Setup Menu - Manual Control Panel
90
Level 2 Setup Menu - Synergic Control Panel
90
Welding Parameters for MIG/MAG Welding in the Setup Menu Level 2
92
Measuring Welding Circuit Resistance R
94
General
94
Measure the Welding Circuit Resistance R
94
Displaying Welding Circuit Inductivity L
96
General
96
Laying the Hosepacks Correctly
96
Troubleshooting and Maintenance
97
Troubleshooting
99
General
99
Safety
99
Fault Diagnosis
99
Displayed Service Codes
102
Care, Maintenance and Disposal
107
General
107
Safety
107
Every Start-Up
107
Every 6 Months
107
Disposal
107
Technical Data and Settings Tables
109
Technical Data
111
VR 5000 Case
111
VR 5000 Case D300
112
Manual Control Panel Settings Tables
113
Settings Tables
113
Appendix
119
Quick Reference
120

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Fronius VR 5000 Case Operating Instructions Manual (124 pages)

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