Fronius MagicWave 4000 Comfort Manuals

Manuals and User Guides for Fronius MagicWave 4000 Comfort. We have 2 Fronius MagicWave 4000 Comfort manuals available for free PDF download: Operating Instructions Manual

Fronius MagicWave 4000 Comfort Operating Instructions Manual (220 pages)

TIG power source

Brand: Fronius | Category: Portable Generator | Size: 4.48 MB

Special 4-Step Mode: Variant
2
Table of Contents
3
Safety Rules
8
Explanation of Safety Notices
8
General
8
Proper Use
8
Environmental Conditions
9
Obligations of the Operator
9
Obligations of Personnel
9
Mains Connection
9
Protecting Yourself and Others
10
Noise Emission Values
10
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
11
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
13
EMC Measures
13
EMF Measures
14
Specific Hazards
14
Requirement for the Shielding Gas
15
Danger from Shielding Gas Cylinders
15
Danger from Escaping Shielding Gas
16
Safety Measures at the Installation Location and During Transport
16
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
17
Safety Inspection
17
Disposal
18
Safety Symbols
18
Data Protection
18
Copyright
18
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
System Components
22
General
22
Overview
22
Control Elements and Connections
23
Description of the Control Panels
25
General
25
Safety
25
Magicwave Comfort Control Panel
25
Transtig Comfort Control Panel
27
Connections, Switches and Mechanical Components
29
Magicwave2200 Comfort
29
Magicwave2500 / 3000 Comfort
30
Magicwave4000 / 5000 Comfort
31
Transtig2200 Comfort
32
Transtig2500 / 3000 Comfort
33
Transtig4000 / 5000 Comfort
34
Installation and Commissioning
35
Minimum Equipment Needed for Welding Task
37
General
37
TIG AC Welding
37
TIG DC Welding
37
Automated TIG Welding
37
MMA Welding
37
Before Installation and Commissioning
38
Safety
38
Utilisation for Intended Purpose
38
Setup Regulations
38
Mains Connection
38
Start-Up
40
Safety
40
Remarks on the Cooling Unit
40
General
40
Connecting the Gas Cylinder
40
Establishing a Ground (Earth) Connection to the Workpiece
41
Connecting the Welding Torch
41
Welding
43
TIG Modes
45
Safety
45
Symbols and Their Explanations
45
2-Step Mode
46
Spot Welding
46
4-Step Mode
47
Special 4-Step Mode: Variant
47
Special 4-Step Mode: Variant
48
Cap Shaping and Cap Overloading
50
Cap-Shaping
50
Cap Overloading
50
TIG Welding
51
Safety
51
Welding Parameters: Display and Navigation
51
Welding Parameters for TIG
51
Preparation
54
TIG Welding
54
Igniting the Arc
56
General
56
Igniting the Arc Using High Frequency(HF Ignition)
56
Touchdown Ignition
57
End of Welding
58
Special Functions and Options
59
Arc Break Watchdog Function
59
Ignition Time-Out Function
59
TIG Pulsing
59
Tacking Function
60
TIG Cold-Wire Welding
61
MMA Welding
63
Safety
63
Welding Parameters: Display and Navigation
63
Welding Parameters for Rod Electrodes
64
Preparation
65
MMA Welding
66
Hotstart Function
68
Starting Current < 100 % (Softstart)
68
Anti-Stick Function
68
Welding Job
70
Safety
70
Welding Parameters: Display and Navigation
70
Welding Parameters for TIG
70
Welding Parameters for Rod Electrodes
73
Preparation
75
Welding Job
76
Finishing the Welding Job
78
Saving Settings as a Job
80
General
80
Preparation
80
Saving Settings as a Job
81
Finish Saving Job
86
Setup Settings
89
The Setup Menu
91
General
91
Overview
91
TIG Setup
92
Opening the TIG Setup
92
Changing Welding Parameters
93
Exiting TIG Setup
94
Welding Parameters in the TIG Setup
95
TIG Setup 2Nd
98
Opening the TIG Setup 2Nd
98
Changing Welding Parameters
98
Exiting TIG Setup 2Nd
99
Welding Parameters in the TIG Setup 2Nd
101
AC Setup
105
General
105
Open the AC Setup
105
Changing Welding Parameters
106
Exiting AC Setup
107
Welding Parameters in AC Setup
108
AC Setup 2Nd
110
General
110
Opening the AC Setup 2Nd
110
Changing Welding Parameters
110
Exiting AC Setup 2Nd
112
Welding Parameters in AC Setup 2Nd
113
Gas Setup
115
General
115
Opening the Gas Setup
115
Changing Welding Parameters
116
Exiting Gas Setup
117
Gas Setup Parameters
118
Cold Wire Setup
121
General
121
Opening the AC Setup
121
Changing Welding Parameters
122
Exiting the Cold Wire Setup
123
Welding Parameters in the Cold Wire Setup
124
Calibrating Push-Pull Unit
126
General
126
Calibrating the Push-Pull Unit
126
General
128
Service Codes During Calibration of the Push-Pull Unit
129
Rod Elec. Setup (Rod Electrode Setup)
133
Open the Rod Electrode Setup
133
Changing Welding Parameters
134
Exiting Rod Electrode-Setup
135
Rod Electrode Setup Parameters
135
Rod Elec. Setup 2Nd (Rod Electrode Setup 2Nd)
137
Opening the Rod Electrode Setup 2Nd
137
Changing Welding Parameters
137
Exiting Rod Electrode Setup 2Nd
138
Rod Electrode Setup 2Nd Welding Parameters
140
AC Setup (for Rod Electrodes)
143
General
143
Opening the AC Setup
143
Changing Welding Parameters
144
Exiting AC Setup
145
Welding Parameters in AC Setup
145
Job
147
General
147
Opening the Job Set-Up Menu
147
Save / Retrieve
147
Overview
148
Optimising a Job
149
Renaming a Job
151
Finish Optimising Job
153
Adjustable TIG Parameters
154
Adjustable Rod Electrode Parameters
159
Deleting a Job
163
Basic Setting
166
General
166
Opening the Basic Settings
166
Changing Welding Parameters
167
Exiting Basic Settings
168
Basic Setting Parameters
169
Info
170
General
170
Calling up the Info Screen
170
Exiting the Info Screen
171
Entries on the Info Screen
172
Lock Keys
173
General
173
Unlock Keys Again
174
Factory - for Resetting the Welding Machine
175
General
175
L/R Alignment
177
Abbreviations
177
General Information on Welding Circuit Inductivity L
177
General Information on Welding Circuit Resistance R
177
Troubleshooting and Maintenance
181
Troubleshooting
183
General
183
Safety
183
Displayed Service Codes
183
Service Codes Displayed in Conjunction with the Digital Gas Control Option
189
Displayed Service Codes in Conjunction with Cold Wire-Feed Unit
189
Power Source - Troubleshooting
190
Care, Maintenance and Disposal
193
General
193
Safety
193
At Every Start-Up
193
Every 2 Months
193
Every 6 Months
194
Disposal
194
Appendix
195
Average Consumption Values During Welding
197
Average Wire Electrode Consumption During MIG/MAG Welding
197
Average Shielding Gas Consumption During MIG/MAG Welding
197
Average Shielding Gas Consumption During TIG Welding
197
Technical Data
198
Special Voltages
198
Overview with Critical Raw Materials, Year of Production of the Device
198
Magicwave 2200 Comfort
198
Magicwave 2500 Comfort
199
Magicwave 3000 Comfort
200
Magicwave 2500 Comfort MV
201
Magicwave 3000 Comfort MV
202
Magicwave 4000 Comfort
203
Magicwave 4000 Comfort MV
204
Magicwave 5000 Comfort
205
Magicwave 5000 Comfort MV
206
Transtig2200 Comfort
207
Transtig 2500 Comfort
208
Transtig 3000 Comfort
209
Transtig 2500 Comfort MV
210
Transtig 3000 Comfort MV
211
Transtig 4000 Comfort
213
Transtig 4000 Comfort MV
214
Transtig 5000 Comfort
214
Transtig 5000 Comfort MV
215
Explanation of Footnotes
216

Fronius MagicWave 4000 Comfort Operating Instructions Manual (216 pages)

Brand: Fronius | Category: Portable Generator | Size: 15.86 MB

Table of Contents
5
Safety Rules
11
- Explanation of Safety Symbols
  11
- General
  11
- Proper Use
  12
- Environmental Conditions
  12
- Obligations of the Operator
  12
- Obligations of Personnel
  13
- Mains Connection
  13
- Protecting Yourself and Others
  13
- Noise Emission Values
  14
- Danger from Toxic Gases and Vapours
  14
- Danger from Flying Sparks
  15
- Risks from Mains Current and Welding Current
  15
- Meandering Welding Currents
  16
- EMC Device Classifications
  16
- EMC Measures
  17
- EMF Measures
  17
- Specific Hazards
  17
- Factors Affecting Welding Results
  19
- Danger from Shielding Gas Cylinders
  19
- Safety Measures at the Installation Location and During Transport
  19
- Safety Measures in Normal Operation
  20
- Commissioning, Maintenance and Repair
  21
- Safety Inspection
  21
- Disposal
  21
- Safety Symbols
  22
- Data Protection
  22
- Copyright
  22
General Information

23
- General
  25
  - Device Concept
    25
  - Functional Principle
    25
  - Field of Application
    25
- System Components
  26
  - General
    26
  - Overview
    26
Control Elements and Connections

27
- Description of the Control Panels
  29
  - General
    29
  - Safety
    29
  - Magicwave Comfort Control Panel
    29
  - Transtig Comfort Control Panel
    31
- Connections, Switches and Mechanical Components
  33
  - Magicwave2200 Comfort
    33
  - Magicwave2500 / 3000 Comfort
    34
  - Magicwave4000 Comfort
    35
  - Transtig2200 Comfort
    36
  - Transtig2500 / 3000 Comfort
    37
  - Transtig4000 Comfort
    38
Installation and Commissioning

39
- Minimum Equipment Needed for Welding Task
  41
  - General
    41
  - TIG AC Welding
    41
  - TIG DC Welding
    41
  - Automated TIG Welding
    41
  - MMA Welding
    41
- Before Installation and Commissioning
  42
  - Safety
    42
  - Utilisation for Intended Purpose
    42
  - Setup Regulations
    42
  - Mains Connection
    42
- Start-Up
  43
  - Safety
    43
  - Remarks on the Cooling Unit
    43
  - General
    43
  - Connecting the Gas Cylinder
    43
  - Establishing a Ground (Earth) Connection to the Workpiece
    44
  - Connecting the Welding Torch
    44
Welding

45
- TIG Modes
  47
  - Safety
    47
  - Symbols and Their Explanations
    47
- Cap Shaping and Cap Overloading
  52
  - Cap Shaping
    52
  - Cap Overloading
    52
- TIG Welding
  53
  - Safety
    53
  - Welding Parameters: Display and Navigation
    53
  - Welding Parameters for TIG
    53
  - Preparation
    56
  - TIG Welding
    57
- Igniting the Arc
  59
  - General
    59
  - Igniting the Arc Using High Frequency(HF Ignition)
    59
  - Touchdown Ignition
    60
  - End of Welding
    61
- Special Functions and Options
  62
  - Arc Break Watchdog Function
    62
  - Ignition Time-Out Function
    62
  - TIG Pulsing
    63
  - Tacking Function
    64
  - TIG Cold-Wire Welding
    65
- MMA Welding
  66
  - Safety
    66
  - Welding Parameters: Display and Navigation
    66
  - Welding Parameters for Rod Electrodes
    66
  - Preparation
    68
  - Manual Metal Arc Welding
    69
  - Hotstart Function
    70
  - Softstart Function
    71
  - Anti-Stick Function
    71
- Welding Job
  72
  - Safety
    72
  - Welding Parameters: Display and Navigation
    72
  - Welding Parameters for TIG
    72
  - Welding Parameters for Rod Electrodes
    75
  - Preparation
    77
  - Welding Job
    78
  - Finishing the Welding Job
    80
- Saving Settings as a Job
  82
  - General
    82
  - Preparation
    82
  - Saving Settings as a Job
    83
  - Finish Saving Job
    87
- 2 Step Mode
  
  48
  - Spot Welding
    48
- 4 Step Mode
  
  49
Setup Settings

89
- The Setup Menu
  91
  - General
    91
  - Overview
    91
- TIG Setup
  92
  - Opening the TIG Setup
    92
  - Changing Welding Parameters
    93
  - Exiting TIG Setup
    94
  - Welding Parameters in the TIG Setup
    95
- TIG Setup 2Nd
  97
- AC Setup
  103
  - General
    103
  - Open the AC Setup
    103
  - Changing Welding Parameters
    104
  - Exiting AC Setup
    105
  - Welding Parameters in AC Setup
    106
- AC Setup 2Nd
  107
  - General
    107
  - Opening the AC Setup 2Nd
    107
  - Changing Welding Parameters
    107
  - Exiting AC Setup 2Nd
    108
  - Welding Parameters in AC Setup 2Nd
    110
- Gas Setup
  111
  - General
    111
  - Opening the Gas Setup
    111
  - Changing Welding Parameters
    112
  - Exiting Gas Setup
    113
  - Gas Setup Parameters
    114
- Cold Wire Setup
  116
  - General
    116
  - Opening the AC Setup
    116
  - Changing Welding Parameters
    117
  - Exiting the Cold Wire Setup
    118
  - Welding Parameters in the Cold Wire Setup
    119
- Calibrating Push-Pull Unit
  120
  - General
    120
  - Calibrating the Push-Pull Unit
    120
  - General
    122
  - Service Codes During Calibration of the Push-Pull Unit
    122
- Rod Elec. Setup (Rod Electrode Setup)
  126
  - Open the Rod Electrode Setup
    126
  - Changing Welding Parameters
    127
  - Exiting Rod Electrode-Setup
    128
  - Rod Electrode Setup Parameters
    129
- Rod Elec. Setup 2Nd (Rod Electrode Setup 2Nd)
  130
- AC Setup (for Rod Electrodes)
  136
  - General
    136
  - Opening the AC Setup
    136
  - Changing Welding Parameters
    137
  - Exiting AC Setup
    137
  - Welding Parameters in AC Setup
    138
- Job
  139
  - General
    139
  - Opening the Job Set-Up Menu
    139
  - Save / Retrieve
    139
  - Overview
    139
- Optimising a Job
  140
  - Renaming a Job
    142
  - Finish Optimising Job
    144
  - Adjustable TIG Parameters
    145
  - Adjustable Rod Electrode Parameters
    150
- Deleting a Job
  154
- Basic Setting
  157
  - General
    157
  - Opening the Basic Settings
    157
  - Changing Welding Parameters
    158
  - Exiting Basic Settings
    159
  - Basic Setting Parameters
    160
- Info
  161
  - General
    161
  - Calling up the Info Screen
    161
  - Exiting the Info Screen
    162
  - Entries on the Info Screen
    163
- Lock Keys
  164
  - General
    164
  - Unlock Keys Again
    165
- Factory - for Resetting the Welding Machine
  166
  - General
    166
- L/R Alignment
  167
Troubleshooting and Maintenance

171
- Troubleshooting
  173
- Care, Maintenance and Disposal
  182
  - General
    182
  - Safety
    182
  - At Every Start-Up
    182
  - Every 2 Months
    182
  - Every 6 Months
    182
  - Disposal
    183
Appendix

185
- Technical Data
  187
  - Special Voltages
    187
  - Magicwave2200 Comfort
    187
  - Magicwave2500 / 3000 Comfort
    188
  - Magicwave 2500 / 3000 Comfort MV
    189
  - Magicwave 4000 Comfort, Magicwave 4000 Comfort MV
    190
  - Transtig 2200 Comfort
    191
  - Transtig2500 / 3000 Comfort
    192
  - Transtig 2500 / 3000 Comfort MV
    193
  - Transtig 4000 Comfort, Transtig 4000 Comfort MV
    194
  - Explanation of Footnotes
    194
Spare Parts and Circuit Diagrams

195

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Fronius MagicWave 4000 Comfort Manuals

Fronius MagicWave 4000 Comfort Operating Instructions Manual (220 pages)

Table of Contents

Fronius MagicWave 4000 Comfort Operating Instructions Manual (216 pages)

Table of Contents

General Information

Control Elements and Connections

Installation and Commissioning

Welding

2 Step Mode

4 Step Mode

Setup Settings

Troubleshooting and Maintenance

Appendix

Spare Parts and Circuit Diagrams

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