Fronius MagicWave 3000 Comfort TIG Welder Manuals

Manuals and User Guides for Fronius MagicWave 3000 Comfort TIG Welder. We have 1 Fronius MagicWave 3000 Comfort TIG Welder manual available for free PDF download: Operating Instructions Manual

Fronius MagicWave 3000 Comfort Operating Instructions Manual

Fronius MagicWave 3000 Comfort Operating Instructions Manual (216 pages)

Brand: Fronius | Category: Portable Generator | Size: 15 MB

Table of Contents

Table of Contents
5
Safety Rules
11
- Explanation of Safety Symbols
  11
- General
  11
- Proper Use
  12
- Environmental Conditions
  12
- Obligations of the Operator
  12
- Obligations of Personnel
  13
- Mains Connection
  13
- Protecting Yourself and Others
  13
- Noise Emission Values
  14
- Danger from Toxic Gases and Vapours
  14
- Danger from Flying Sparks
  15
- Risks from Mains Current and Welding Current
  15
- Meandering Welding Currents
  16
- EMC Device Classifications
  16
- EMC Measures
  17
- EMF Measures
  17
- Specific Hazards
  17
- Factors Affecting Welding Results
  19
- Danger from Shielding Gas Cylinders
  19
- Safety Measures at the Installation Location and During Transport
  19
- Safety Measures in Normal Operation
  20
- Commissioning, Maintenance and Repair
  21
- Safety Inspection
  21
- Disposal
  21
- Safety Symbols
  22
- Data Protection
  22
- Copyright
  22
General Information

23
- General
  25
  - Device Concept
    25
  - Functional Principle
    25
  - Field of Application
    25
- System Components
  26
  - General
    26
  - Overview
    26
Control Elements and Connections

27
- Description of the Control Panels
  29
  - General
    29
  - Safety
    29
  - Magicwave Comfort Control Panel
    29
  - Transtig Comfort Control Panel
    31
- Connections, Switches and Mechanical Components
  33
  - Magicwave2200 Comfort
    33
  - Magicwave2500 / 3000 Comfort
    34
  - Magicwave4000 Comfort
    35
  - Transtig2200 Comfort
    36
  - Transtig2500 / 3000 Comfort
    37
  - Transtig4000 Comfort
    38
Installation and Commissioning

39
- Minimum Equipment Needed for Welding Task
  41
  - General
    41
  - TIG AC Welding
    41
  - TIG DC Welding
    41
  - Automated TIG Welding
    41
  - MMA Welding
    41
- Before Installation and Commissioning
  42
  - Safety
    42
  - Utilisation for Intended Purpose
    42
  - Setup Regulations
    42
  - Mains Connection
    42
- Start-Up
  43
  - Safety
    43
  - Remarks on the Cooling Unit
    43
  - General
    43
  - Connecting the Gas Cylinder
    43
  - Establishing a Ground (Earth) Connection to the Workpiece
    44
  - Connecting the Welding Torch
    44
Welding

45
- TIG Modes
  47
  - Safety
    47
  - Symbols and Their Explanations
    47
- Cap Shaping and Cap Overloading
  52
  - Cap Shaping
    52
  - Cap Overloading
    52
- TIG Welding
  53
  - Safety
    53
  - Welding Parameters: Display and Navigation
    53
  - Welding Parameters for TIG
    53
  - Preparation
    56
  - TIG Welding
    57
- Igniting the Arc
  59
  - General
    59
  - Igniting the Arc Using High Frequency(HF Ignition)
    59
  - Touchdown Ignition
    60
  - End of Welding
    61
- Special Functions and Options
  62
  - Arc Break Watchdog Function
    62
  - Ignition Time-Out Function
    62
  - TIG Pulsing
    63
  - Tacking Function
    64
  - TIG Cold-Wire Welding
    65
- MMA Welding
  66
  - Safety
    66
  - Welding Parameters: Display and Navigation
    66
  - Welding Parameters for Rod Electrodes
    66
  - Preparation
    68
  - Manual Metal Arc Welding
    69
  - Hotstart Function
    70
  - Softstart Function
    71
  - Anti-Stick Function
    71
- Welding Job
  72
  - Safety
    72
  - Welding Parameters: Display and Navigation
    72
  - Welding Parameters for TIG
    72
  - Welding Parameters for Rod Electrodes
    75
  - Preparation
    77
  - Welding Job
    78
  - Finishing the Welding Job
    80
- Saving Settings as a Job
  82
  - General
    82
  - Preparation
    82
  - Saving Settings as a Job
    83
  - Finish Saving Job
    87
- 2 Step Mode
  
  48
  - Spot Welding
    48
- 4 Step Mode
  
  49
Setup Settings

89
- The Setup Menu
  91
  - General
    91
  - Overview
    91
- TIG Setup
  92
  - Opening the TIG Setup
    92
  - Changing Welding Parameters
    93
  - Exiting TIG Setup
    94
  - Welding Parameters in the TIG Setup
    95
- TIG Setup 2Nd
  97
- AC Setup
  103
  - General
    103
  - Open the AC Setup
    103
  - Changing Welding Parameters
    104
  - Exiting AC Setup
    105
  - Welding Parameters in AC Setup
    106
- AC Setup 2Nd
  107
  - General
    107
  - Opening the AC Setup 2Nd
    107
  - Changing Welding Parameters
    107
  - Exiting AC Setup 2Nd
    108
  - Welding Parameters in AC Setup 2Nd
    110
- Gas Setup
  111
  - General
    111
  - Opening the Gas Setup
    111
  - Changing Welding Parameters
    112
  - Exiting Gas Setup
    113
  - Gas Setup Parameters
    114
- Cold Wire Setup
  116
  - General
    116
  - Opening the AC Setup
    116
  - Changing Welding Parameters
    117
  - Exiting the Cold Wire Setup
    118
  - Welding Parameters in the Cold Wire Setup
    119
- Calibrating Push-Pull Unit
  120
  - General
    120
  - Calibrating the Push-Pull Unit
    120
  - General
    122
  - Service Codes During Calibration of the Push-Pull Unit
    122
- Rod Elec. Setup (Rod Electrode Setup)
  126
  - Open the Rod Electrode Setup
    126
  - Changing Welding Parameters
    127
  - Exiting Rod Electrode-Setup
    128
  - Rod Electrode Setup Parameters
    129
- Rod Elec. Setup 2Nd (Rod Electrode Setup 2Nd)
  130
- AC Setup (for Rod Electrodes)
  136
  - General
    136
  - Opening the AC Setup
    136
  - Changing Welding Parameters
    137
  - Exiting AC Setup
    137
  - Welding Parameters in AC Setup
    138
- Job
  139
  - General
    139
  - Opening the Job Set-Up Menu
    139
  - Save / Retrieve
    139
  - Overview
    139
- Optimising a Job
  140
  - Renaming a Job
    142
  - Finish Optimising Job
    144
  - Adjustable TIG Parameters
    145
  - Adjustable Rod Electrode Parameters
    150
- Deleting a Job
  154
- Basic Setting
  157
  - General
    157
  - Opening the Basic Settings
    157
  - Changing Welding Parameters
    158
  - Exiting Basic Settings
    159
  - Basic Setting Parameters
    160
- Info
  161
  - General
    161
  - Calling up the Info Screen
    161
  - Exiting the Info Screen
    162
  - Entries on the Info Screen
    163
- Lock Keys
  164
  - General
    164
  - Unlock Keys Again
    165
- Factory - for Resetting the Welding Machine
  166
  - General
    166
- L/R Alignment
  167
Troubleshooting and Maintenance

171
- Troubleshooting
  173
- Care, Maintenance and Disposal
  182
  - General
    182
  - Safety
    182
  - At Every Start-Up
    182
  - Every 2 Months
    182
  - Every 6 Months
    182
  - Disposal
    183
Appendix

185
- Technical Data
  187
  - Special Voltages
    187
  - Magicwave2200 Comfort
    187
  - Magicwave2500 / 3000 Comfort
    188
  - Magicwave 2500 / 3000 Comfort MV
    189
  - Magicwave 4000 Comfort, Magicwave 4000 Comfort MV
    190
  - Transtig 2200 Comfort
    191
  - Transtig2500 / 3000 Comfort
    192
  - Transtig 2500 / 3000 Comfort MV
    193
  - Transtig 4000 Comfort, Transtig 4000 Comfort MV
    194
  - Explanation of Footnotes
    194
Spare Parts and Circuit Diagrams

195

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