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LaserHybrid FW CMT WF 60i
User Manuals: Fronius LaserHybrid FW CMT WF 60i Welding
Manuals and User Guides for Fronius LaserHybrid FW CMT WF 60i Welding. We have
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Fronius LaserHybrid FW CMT WF 60i Welding manual available for free PDF download: Operating Instructions Manual
Fronius LaserHybrid FW CMT WF 60i Operating Instructions Manual (104 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 8 MB
Table of Contents
Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
7
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Personal Protective Equipment
8
Danger from Toxic Gases and Vapors
8
Danger Posed by Shielding Gas Leak
8
Danger from Flying Sparks
9
Danger from Welding Current
9
Stray Welding Currents
9
EMC Measures
9
Particular Hazard Areas
10
Informal Safety Measures
11
Safety Measures at the Installation Location
11
Safety Measures in Normal Operation
12
Safety Inspection
12
Modifications
13
Spare and Wearing Parts
13
Calibrating Power Sources
13
The CE Label
13
Copyright
13
General Information
15
General
17
Intended Use
17
Applications
17
Laser Welding Head Versions
18
Applications
19
Scope of Supply
20
Optional Components
21
Requirements
22
Mechanical Requirements
22
Robot Requirements
22
Ground Connection
22
Alignment
23
System Overview
24
Other Laserhybrid Systems
26
Design Versions
28
Operating Controls and Connections
31
Product Description
33
Control Panel WF 25I Robacta Drive / WF 60I Robacta Drive CMT
34
Product Description SB 360I Laserhybrid
36
Connection Specifications
37
Compressed Air Diagram
38
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
39
Commissioning
41
General
43
Safety
43
Setup Regulations
43
Grid Connection
43
Setting up the Laserhybrid Welding System
43
Setting up the CMT Laserhybrid Welding System
44
Installing the Laser Welding Head on the Robot
46
Connection Options on the Robot
46
Mounting the Drive Unit on the Laser Welding Head
47
Mounting the Laser Welding Head on the Robot
47
Installing and Connecting Splitbox SB 360I Laserhybrid
48
Mounting the Splitbox SB 360I Laserhybrid on the Robot
48
Connecting Splitbox SB 360I Laserhybrid
50
Connecting Crossjet
52
Connecting the Crossjet
52
Connecting Laserhybrid Hosepack to Laser Welding Head
54
Mounting the Hosepack on the WF Robacta Drive (Conventional)
54
Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
55
Installing/Changing Wirefeed Rollers
56
Inserting/Replacing the WF 25I Robacta Drive Feed Rollers
56
Inserting/Replacing the WF 60I Robacta Drive CMT Drive Feed Rollers
58
Connecting Laser Optics and Extra Extraction
60
Connecting the Laser Optics
60
Connecting the Additional Extraction System
63
Preparing Welding Torch
66
Fitting the Inner Liner in the Torch Body
66
Mounting the Welding Torch on the WF Robacta Drive (Conventional)
67
Installing Hosepack on Robot
69
Placing the Hosepack on the Robot
69
Adapting the Additional Extraction System
71
Safety
71
Threading the Wire Electrode
72
Setting the Contact Pressure on the WF 25I Robacta Drive
72
Setting the Contact Pressure on the WF 60I Robacta Drive CMT
73
Setting up Laser Welding Head
74
Stick out
74
Adjustable Axes
74
Adjustment Device on the Laser Welding Head
75
Adjusting the X Axis
75
Adjusting the y Axis
76
Adjusting the Z Axis
76
Creating Reference Program
77
Safety
77
General
77
Creating a Reference Program
77
Signal Sequence for Laserhybrid Welding
79
Safety
79
Measures before Starting Welding
81
Operation Recommendations for Laserhybrid Welding System
82
Recommendations for the Operation of a Laserhybrid Welding System
82
Specifications for the Compressed Air Supply
82
Maintenance
83
Replacing the Welding Torch and Welding Torch Wearing Parts
85
Safety
85
Mounting Wearing Parts on the Welding Torch
85
Replacing the Spatter Guard Plate and Extra Extraction
86
Replacing the Spatter Guard Plate
86
Replacing the Additional Extraction System
86
Replacing the Laser Optics
87
Safety
87
Preparation
87
Removing the Laser Optics
89
Installing the Laser Optics
89
Final Tasks
92
Checking Position of the Wire Electrode in Relation to the Laser Focus
93
Safety
93
General
93
Example: Use of the Reference Program after Welding Torch Replacement
94
Measures to Reduce Contamination of the Optics
95
Appendix
97
Technical Data
99
WF 25I Laserhybrid 90° 10 Kw FW (Laser Welding Head)
99
Laserhybrid Hosepack MHP 360I LH
99
SB 360I LH
99
WF 25I Robacta Drive /W
100
WF 60I Robacta Drive /W CMT
100
Mtb 700 Lh /W
101
MTB 500I LH /W
101
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