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Ford Mountaineer Manuals
Manuals and User Guides for Ford Mountaineer. We have
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Ford Mountaineer manuals available for free PDF download: Maintaince And Repair Manual, Owner's Manual
Ford Mountaineer Maintaince And Repair Manual (1119 pages)
Brand:
Ford
| Category:
Automobile
| Size: 60 MB
Table of Contents
Table of Contents
2
Introduction
19
Where to Begin
19
Avoiding Trouble
19
Maintenance or Repair
19
Avoiding the most Common Mistakes
20
Tools and Equipment
21
Introduction
22
Special Tools
29
Servicing Your Vehicle Safely
30
Introduction
30
Do's
31
Don'ts
32
Fasteners, Measurements and Conversions
33
Bolts, Nuts and Other Threaded Retainers
33
Torque
34
Torque Wrenches
35
Torque Angle Meters
36
Standard and Metric Measurements
37
Serial Number Identification
38
Vehicle Identification Number (VIN)
38
Vehicle Data
40
Safety Compliance Certification Label
43
Emission Calibration Label
44
Engine
45
Transmission
45
Transfer Case
45
Front Drive Axle
45
Rear Axle
45
Routine Maintenance and Tune−Up
47
Introduction
48
Air Cleaner (Element)
54
Removal & Installation
54
Fuel Filter
57
Removal & Installation
57
PCV Valve
62
Inspection
62
Removal & Installation
63
Evaporative Canister
63
Servicing
64
Battery
64
Precautions
64
General Maintenance
65
Battery Fluid
65
Cables
68
Charging
71
Replacement
71
Routine Maintenance and Tune−Up
71
Belts
71
Inspection
72
Adjustment
73
Removal & Installation
77
Timing Belts
82
Inspection
86
Camshaft Timing Inspection
86
Hoses
86
Inspection
87
Removal & Installation
88
CV−Boots
90
Inspection
90
Spark Plugs
91
Spark Plug Heat Range
92
Removal & Installation
94
Inspection & Gapping
96
Spark Plug Wires
99
Removal & Installation
99
Testing
100
Distributor Cap and Rotor
102
Removal & Installation
102
Inspection
103
Ignition Timing
104
General Information
104
Inspection & Adjustment
104
Valve Lash
106
Idle Speed and Mixture Adjustments
106
Air Conditioning System
107
System Service & Repair
107
Preventive Maintenance
107
System Inspection
108
Windshield Wipers
108
Element (Refill) Care & Replacement
109
Tires and Wheels
110
Tire Rotation
111
Tire Design
111
Tire Storage
113
Inflation & Inspection
113
Fluids and Lubricants
117
Fluid Disposal
117
Oil and Fuel Recommendations
117
Engine Oil
117
Fuel
119
Operation in Foreign Countries
119
Engine
119
Oil Level Check
119
Oil & Filter Change
121
Fluids and Lubricants
127
Manual Transmission
127
Fluid Recommendation
127
Level Check
127
Drain & Refill
127
Automatic Transmission
128
Fluid Recommendation
128
Level Check
129
Drain, Pan/Filter Service & Refill
130
Transfer Case
137
Fluid Recommendation
137
Level Check
137
Drain & Refill
139
Front and Rear Drive Axle
139
Fluid Recommendation
139
Level Check
140
Drain & Refill
143
Cooling System
145
Fluid Recommendations
146
Inspection
146
Draining, Flushing & Refilling
150
Brake Master Cylinder
154
Fluid Recommendations
154
Level Check
156
Clutch Master Cylinder
156
Fluid Recommendations
156
Power Steering Pump Reservoir
156
Level Check
157
Manual Steering Gear
158
Chassis Greasing
158
Body Lubrication
159
Hood/Door Latch & Hinges
159
Lock Cylinders
159
Door Weatherstripping
159
Throttle Valve (Tv) & Kickdown Linkage
159
Wheel Bearings
159
Repacking
160
Towing the Vehicle
164
General Recommendations
164
Trailer Weight
164
Hitch (Tongue) Weight
164
Oil Cooler
165
Transmission
165
Handling a Trailer
165
Towing the Vehicle
165
Jump Starting a Dead Battery
167
Introduction
167
Jump Starting Precautions
167
Jump Starting Procedure
168
Jacking
170
Specification Charts
174
Distributor Ignition System
180
General Information
180
System Operation
181
Diagnosis and Testing
182
Service Precautions
182
Preliminary Checks
182
Test Procedures
182
Ignition Coil
188
Testing
188
Removal & Installation
191
Ignition Control Module (ICM)
191
Distributor
193
Removal & Installation
193
Camshaft Position (CMP) Sensor
195
Distributorless Ignition System
196
General Information
196
System Operation
196
Diagnosis and Testing
198
Service Precautions
198
Preliminary Checks
198
General System Test
198
Ignition Coil Pack(S)
210
Testing
210
Removal & Installation
212
Ignition Control Module (ICM)
218
Removal & Installation
218
Camshaft Position (CMP) and Crankshaft Position (CKP) Sensors
220
Firing Orders
221
Charging System
226
General Information
226
Alternator Precautions
227
Alternator
228
Testing
228
Removal & Installation
229
Voltage Regulator
232
Removal & Installation
232
Starting System
236
General Information
237
Starter
238
Testing
238
Removal & Installation
239
Relay Replacement
241
Sending Units
245
Introduction
245
Coolant Temperature Sender
245
Testing
246
Removal & Installation
247
Oil Pressure Sender and Switch
249
Testing
249
Removal & Installation
251
Low Oil Level Sensor
253
Testing
253
Removal & Installation
254
Specification Charts
256
Engine Mechanical
258
Engine
258
Removal & Installation
258
Valve Rocker Arm Cover
265
Removal & Installation
265
Rocker Arms
276
Removal & Installation
276
Rocker Arm Shaft Assembly
278
Removal & Installation
278
Disassembly & Reassembly
281
Thermostat
281
Removal & Installation
281
Intake Manifold
287
Removal & Installation
287
Exhaust Manifold
312
Removal & Installation
312
Radiator
321
Removal & Installation
321
Engine Fan
325
Removal & Installation
325
Water Pump
330
Removal & Installation
331
Cylinder Head
341
Removal & Installation
341
Oil Pan
363
Removal & Installation
363
Oil Pump
371
Removal & Installation
372
Crankshaft Damper
377
Removal & Installation
377
Timing Belt and Cover
379
Troubleshooting
379
Removal & Installation
379
Timing Chain Cover & Oil Seal
382
Removal & Installation
382
Timing Chain and Gears
394
Removal & Installation
394
Timing Chain Deflection
414
Engine Mechanical
415
Camshaft and Auxiliary Shaft Sprockets and Seals
415
Removal & Installation
415
Camshafts, Bearings and Lifters
415
Inspection
428
Bearing Removal & Installation
431
Auxiliary Shaft
434
Removal & Installation
434
Rear Main Oil Seal
436
Removal & Installation
436
Flywheel and Ring Gear
438
Removal & Installation
438
Exhaust System
443
Replacement
446
Engine Reconditioning
449
Determining Engine Condition
449
Compression Test
449
Oil Pressure Test
450
Buy or Rebuild
451
Engine Overhaul Tips
451
Tools
452
Overhaul Tips
452
Cleaning
453
Repairing Damaged Threads
455
Engine Preparation
457
Cylinder Head
458
Disassembly
459
Inspection
470
Refinishing & Repairing
474
Assembly
477
Engine Block
477
General Information
478
Disassembly
478
Inspection
481
Refinishing
484
Assembly
486
Engine Start−Up and Break−In
492
Starting the Engine
492
Breaking It in
493
Keep It Maintained
493
Specification Charts
494
Emission Controls
515
Positive Crankcase Ventilation (PCV) System
515
Operation
515
Testing
515
Operation
519
Evaporative Emission Control System
519
Component Testing
520
Removal & Installation
527
Operation
528
Exhaust Gas Recirculation (Egr) System
528
Removal & Installation
533
Electronic Engine Controls
537
Electronic Engine Control (EEC)
537
Powertrain Control Module (PCM)
537
Operation
537
Removal & Installation
538
Heated Oxygen Sensors (HO2S)
541
Operation
541
Testing
542
Removal & Installation
543
Idle Air Control (IAC) Valve
544
Operation
544
Testing
544
Removal & Installation
545
Engine Coolant Temperature (ECT) Sensor
546
Operation
546
Testing
547
Removal & Installation
548
Intake Air Temperature (IAT) Sensor
549
Operation
549
Testing
549
Removal & Installation
549
Mass Air Flow (MAF) Sensor
550
Operation
550
Testing
551
Removal & Installation
552
Throttle Position (TP) Sensor
554
Operation
554
Testing
555
Removal & Installation
556
Camshaft Position (CMP) Sensor
557
Operation
558
Testing
559
Removal & Installation
560
Crankshaft Position (CKP) Sensor
565
Operation
565
Testing
565
Removal & Installation
566
Vehicle Speed Sensor(VSS)
569
Operation
570
Testing
570
Removal & Installation
570
Component Locations
571
Trouble Codes
584
General Description
584
Failure Mode Effects Management (Fmem)
585
Hardware Limited Operation Strategy (Hlos)
585
Malfunction Indicator Lamp (Mil)
585
Diagnostic Connector
585
Reading Codes
586
Eec−V Equipped Engines
587
Eec−IV Equipped Engines
587
Clearing Codes
589
Continuous Memory Codes
589
Keep Alive Memory
589
Diagnostic Trouble Code Charts
589
Vacuum Diagrams
600
Specification Charts
601
Basic Fuel System Diagnosis
602
Fuel Lines and Fittings
603
General Information
603
Hairpin Clip Fitting
603
Removal & Installation
603
Duckbill Clip Fitting
605
Removal & Installation
605
Removal & Installation
607
Sequential Fuel Injection (Sfi) System
609
General Information
609
Fuel System Service Precautions
610
Relieving Fuel System Pressure
610
Inertia Switch
611
General Information
611
Resetting the Switch
611
Fuel Pump
613
Removal & Installation
613
Testing
617
Throttle Body Assembly
620
Removal & Installation
620
Fuel Supply Manifold and Injectors
625
Removal & Installation
626
Testing
632
Fuel Pressure Regulator
633
Removal & Installation
633
Pressure Relief Valve
640
Removal & Installation
640
Fuel Tank
641
Tank Assembly
641
Removal & Installation
641
Sending Unit
647
Removal & Installation
647
Understanding and Troubleshooting Electrical Systems
648
Basic Electrical Theory
648
How Does Electricity Work: the Water Analogy
648
Ohm's Law
649
Electrical Components
650
Power Source
650
Ground
650
Protective Devices
650
Switches & Relays
652
Load
653
Wiring & Harnesses
653
Connectors
654
Test Equipment
655
Jumper Wires
655
Test Lights
656
Multimeters
657
Troubleshooting Electrical Systems
658
Testing
658
Open Circuits
658
Short Circuits
659
Voltage
659
Voltage Drop
660
Resistance
660
Wire and Connector Repair
662
Battery Cables
663
Air Bag (Supplemental Restraint) System
664
Service Precautions
665
Disarming the System
665
Arming the System
665
Heating and Air Conditioning
666
Blower Motor
666
Removal & Installation
666
Blower Motor Resistor
669
Removal & Installation
669
Heater Core
669
Control Head
674
Removal & Installation
675
Control Cables
678
Adjustment
678
Removal & Installation
678
Air Conditioning Components
680
Cruise Control
682
Vacuum Controlled Systems
682
Electronic Systems
682
Entertainment Systems
684
Radio Receiver/Tape Player
684
Removal & Installation
684
Speakers
686
Removal & Installation
686
Windshield Wipers
690
Wiper Arm and Blade
690
Removal & Installation
690
Windshield Wiper Motor
692
Removal & Installation
692
Windshield Washer Motor
698
Removal & Installation
698
Instruments and Switches
701
Instrument Cluster
701
Removal & Installation
705
Fuel, Oil Pressure, Voltage and Coolant Temperature Gauges
705
Removal & Installation
707
Rear Wiper Switch
707
Headlight Switch
707
Removal & Installation
708
Back−Up Light Switch
709
Manual Transmissions
710
Lighting
711
Headlights
711
Removal & Installation
711
Aiming the Headlights
715
Signal and Marker Lights
717
Removal & Installation
717
Fog/Driving Lights
728
Removal & Installation
728
Trailer Wiring
732
Circuit Protection
733
Fuses
734
Fusible Links
742
Circuit Breakers
742
Turn Signal and Hazard Flasher Locations
743
Wiring Diagrams
744
Manual Transmission
745
Understanding the Manual Transmission
745
Identification
745
Adjustments
745
Shifter & Linkage Adjustments
746
Shift Handle
746
Removal & Installation
746
Neutral Sensing Switch
747
Removal & Installation
748
Extension Housing Seal
749
Removal & Installation
749
Transmission
750
Removal & Installation
750
Clutch
753
Understanding the Clutch
753
Clutch Interlock Switch
754
Removal & Installation
754
Master Cylinder and Reservoir
754
Removal & Installation
755
Slave Cylinder
756
Removal & Installation
756
Bleeding the System
758
Driven Disc and Pressure Plate
758
Removal & Installation
758
Automatic Transmission
764
Understanding the Automatic Transmission
764
Identification
764
Neutral Start Switch/Back−Up Switch
764
Removal & Installation
764
Adjustment
768
Vacuum Diaphragm
768
Removal & Installation
768
Extension Housing Seal
769
Removal & Installation
769
Transmission Assembly
771
Removal & Installation
771
Adjustments
777
Kickdown Cable
780
Transfer Case
782
Identification
782
Rear Output Shaft Seal
783
Removal & Installation
783
Front Output Shaft Seal
784
Removal & Installation
784
Transfer Case Assembly
786
Removal & Installation
786
Adjustments
788
Driveline
790
General Description
790
Single Cardan Type Front Driveshaft
790
Removal & Installation
790
Dust Slinger/Boot Replacement
792
Double Cardan Type Front and Rear Driveshaft
792
Removal & Installation
792
Disassembly & Assembly
793
Single Cardan Type Rear Driveshaft
795
Removal & Installation
795
Disassembly & Assembly
798
Constant Velocity (CV) Type Rear Driveshaft
799
Removal & Installation
800
Disassembly & Assembly
800
Center Bearing
803
Removal & Installation
803
Front Drive Axle
805
General Information
805
Manual Locking Hubs
805
Removal & Installation
805
Automatic Locking Hubs
807
Removal & Installation
807
Vacuum Disconnect Axle Lock
809
Removal & Installation
809
Spindles and Spindle Bearings
811
Removal & Installation
811
Axle Shafts and Seals
812
Removal & Installation
812
Axle Housing
818
Removal & Installation
818
Rear Axle
824
Determining Axle Ratio
824
Axle Shaft, Bearing and Seal
824
Removal & Installation
824
Pinion Oil Seal
830
Removal & Installation
830
Axle Housing
833
Removal & Installation
833
Wheels
836
Front Wheels
836
Removal & Installation
836
Inspection
837
Front Wheel Lug Studs
837
Removal & Installation
837
Inspection
839
Rear Wheel Lug Studs
839
Removal & Installation
839
2−Wheel Drive Front Suspension
841
Introduction
842
Coil Springs
842
Removal & Installation
842
Torsion Bars
844
Removal & Installation
844
Ride Height Adjustment
846
Shock Absorbers
847
Removal & Installation
847
Testing
850
Ball Joints
851
Inspection
851
Removal & Installation
852
Knuckle and Spindle
854
Removal & Installation
854
Radius Arm
857
Removal & Installation
857
Stabilizer Bar
859
Removal & Installation
859
I−Beam Axle
862
Removal & Installation
862
Upper Control Arm
863
Removal & Installation
863
Lower Control Arm
865
Removal & Installation
865
Front Wheel Bearings
867
Removal & Installation
867
Adjustment
872
Wheel Alignment
873
Camber
874
4−Wheel Drive Front Suspension
876
Introduction
877
Coil Springs
878
Removal & Installation
878
Torsion Bars
879
Removal & Installation
879
Ride Height Adjustment
881
Shock Absorbers
882
Removal & Installation
882
Testing
888
Ball Joints
888
Inspection
888
Removal & Installation
889
Steering Knuckle
890
Removal & Installation
890
Radius Arm
892
Removal & Installation
892
Stabilizer Bar
893
4 −Wheel Drive Front Suspension
895
I−Beam Axle
895
Upper Control Arm
895
Removal & Installation
895
Lower Control Arm
897
Removal & Installation
897
Front Wheel Bearings
899
Removal & Installation
899
Adjustment
910
Wheel Alignment
912
Rear Suspension
913
Introduction
913
Leaf Springs
914
Removal & Installation
914
Shock Absorbers
916
Removal & Installation
916
Testing
920
Stabilizer Bar
921
Removal & Installation
921
Steering
923
Steering Wheel
923
Removal & Installation
923
Combination Switch
929
Removal & Installation
929
Ignition Switch
930
Removal & Installation
930
Ignition Lock Cylinder Assembly
931
Removal & Installation
931
Steering Column
932
Removal & Installation
932
Steering Linkage
934
Removal & Installation
935
Manual Steering Gear
940
Adjustments
941
Removal & Installation
942
Power Steering Gear
943
Adjustments
943
Removal & Installation
943
Power Rack and Pinion Steering Gear
945
Removal & Installation
945
Power Steeringpump
947
Removal & Installation
947
Bleeding
950
Quick−Connect Pressure Line
950
Specification Charts
952
Brake Operating System
953
Basic Operating Principles
953
Disc Brakes
954
Drum Brakes
955
Brake Operating System
955
Brake Light Switch
955
Removal & Installation
955
Master Cylinder
956
Removal & Installation
956
Power Booster
960
Removal & Installation
960
Brake Hoses and Lines
965
Removal & Installation
965
Bleeding the Brakes
967
Front Disc Brakes
970
Introduction
970
Brake Pads
971
Inspection
971
Removal & Installation
971
Calipers
986
Removal & Installation
987
Overhaul
989
Brake Rotor (Disc)
993
Removal & Installation
993
Inspection
994
Rear Drum Brakes
995
Introduction
996
Brake Drums
997
Removal & Installation
997
Inspection
998
Brake Shoes
999
Removal & Installation
999
Adjustments
1009
Wheel Cylinders
1012
Removal & Installation
1012
Overhaul
1013
Rear Disc Brakes
1019
General Information
1019
Brake Pads
1019
Removal & Installation
1019
Inspection
1021
Brake Caliper
1021
Removal & Installation
1021
Overhaul
1022
Brake Disc
1022
Removal & Installation
1022
Inspection
1022
Rear Anti−Lock Brake System (Rabs)
1023
Component Location
1023
Removal & Installation
1025
Computer (Rabs) Module
1025
RABS Valve
1025
RABS Sensor
1025
Testing
1026
Removal & Installation
1026
Exciter Ring
1027
Parking Brake
1028
Cable
1028
Adjustment
1030
Removal & Installation
1032
Brake Shoes
1038
Removal & Installation
1038
Adjustment
1039
4−Wheel Anti−Lock Brake System (4Wabs)
1041
Introduction
1041
System Self−Test
1041
Hydraulic Control Unit (HCU)
1042
Pump Testing
1042
Removal & Installation
1043
Electronic Control Unit
1043
Front Wheel Speed Sensor
1044
Testing
1044
Removal & Installation
1044
Rear Speed Sensor
1044
Front Speed Sensor Ring
1045
Removal & Installation
1046
Rear Speed Sensor Ring
1046
Specification Charts
1047
Exterior
1048
Doors
1048
Removal & Installation
1048
Adjustment
1051
Hood
1052
Removal & Installation
1052
Alignment
1054
Liftgate
1054
Removal & Installation
1054
Alignment
1058
Tailgate
1060
Removal & Installation
1060
Exterior
1062
Front and Rear Bumpers
1062
Removal & Installation
1062
Outside Mirrors
1067
Removal & Installation
1067
Antenna
1069
Removal & Installation
1069
Removal & Installation
1071
Pickup Truck Bed
1073
Removal & Installation
1073
Chassis and Cab Mount Bushings
1074
Removal & Installation
1074
Spare Tire Carrier
1078
Removal & Installation
1078
Interior
1080
Door Panels
1080
Removal & Installation
1080
Interior Trim Panels
1086
Removal & Installation
1086
Instrument Panel
1091
Removal & Installation
1091
Center Console
1094
Removal & Installation
1094
Headliner
1096
Removal & Installation
1096
Door Locks
1098
Removal & Installation
1098
Door Glass and Regulator
1100
Removal & Installation
1101
Electric Window Motor
1105
Removal & Installation
1105
Windshield and Fixed Glass
1106
Removal & Installation
1106
Windshield Chip Repair
1107
Inside Rear View Mirror
1108
Removal & Installation
1108
Seats
1108
Removal & Installation
1109
Seat Belt Systems
1112
Removal & Installation
1112
Specification Charts
1118
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Ford Mountaineer Owner's Manual (390 pages)
Brand:
Ford
| Category:
Automobile
| Size: 2 MB
Table of Contents
Table of Contents
1
Introduction
4
Instrument Cluster
12
Warning Lights and Chimes
12
Gauges
17
Message Center
19
Entertainment Systems
28
How to Get Going
28
AM/FM Stereo with CD
32
AM/FM Stereo with In-Dash Six CD
40
Auxiliary Input Jack (Line In)
48
USB Port
50
Satellite Radio Information
53
Family Entertainment System
56
Navigation System
88
Sync
88
Climate Controls
89
Manual Heating and Air Conditioning
89
Automatic Temperature Control
91
Auxiliary Passenger Climate Control
94
Rear Window Defroster
95
Lights
96
Headlamps
96
Turn Signal Control
100
Bulb Replacement
101
Driver Controls
108
Windshield Wiper/Washer Control
108
Steering Wheel Adjustment
109
Power Windows
113
Mirrors
116
Speed Control
118
Locks and Security
141
Keys
141
Locks
141
Anti-Theft System
147
Seating and Safety Restraints
157
Seating
157
Safety Restraints
175
Airbags
190
Child Restraints
205
Tires, Wheels and Loading
224
Tire Information
226
Tire Inflation
229
Tire Pressure Monitoring System (TPMS)
241
Vehicle Loading
246
Trailer Towing
254
Recreational Towing
260
Driving
261
Starting
261
Brakes
266
Advancetrac
269
Transmission Operation
277
Reverse Sensing System
282
Roadside Emergencies
292
Getting Roadside Assistance
292
Hazard Flasher Control
293
Fuel Pump Shut-Off Switch
294
Fuses and Relays
295
Changing Tires
302
Wheel Lug Nut Torque
311
Jump Starting
312
Wrecker Towing
318
Customer Assistance
320
Reporting Safety Defects (U.S. Only)
326
Reporting Safety Defects (Canada Only)
326
Cleaning
327
Maintenance and Specifications
335
Engine Compartment
337
Engine Oil
341
Battery
346
Engine Coolant
348
Fuel Information
354
Air Filter(S)
369
Part Numbers
370
Maintenance Product Specifications and Capacities
371
Engine Data
376
Accessories
379
Ford Extended Service Plan
381
Index
384
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