User Manuals: EWM Tetrix 300 Comfort TM Welding Machine

Manuals and User Guides for EWM Tetrix 300 Comfort TM Welding Machine. We have 2 EWM Tetrix 300 Comfort TM Welding Machine manuals available for free PDF download: Operating Instructions Manual

EWM Tetrix 300 Comfort TM Operating Instructions Manual (109 pages)

AC/DC Synergic TM

Brand: EWM | Category: Welding System | Size: 4 MB

Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
TIG Activarc Welding
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
Design and Function
24
General
24
Transport and Installation
25
Machine Cooling
25
Workpiece Lead, General
25
Welding Torch Cooling System
26
Mains Connection
27
Mains Configuration
27
Notes on the Installation of Welding Current Leads
28
Welding Data Display
30
Welding Parameter Setting
30
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
31
TIG Welding
32
Welding Torch and Workpiece Line Connection
32
Torch Connection Options and Pin Assignments
33
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
33
Connecting the Shielding Gas Supply
33
Setting the Shielding Gas Quantity
35
Gas Test
35
Purge Hose Package" Function
35
Synergic Parameter Setting in the Functional Sequence
37
Conventional Parameter Setting in the Functional Sequence
37
Set the Operating Principle (Conventional/Synergic)
38
Select Welding Task
39
Select Welding Current
39
Expert Menu (TIG)
39
Arc Ignition
41
HF Ignition
41
Liftarc Ignition
41
Automatic Cut-Out
41
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
42
Optimal and Fast Spherical Cup Formation
42
Function Sequences/Operating Modes
43
Explanation of Symbols
43
Non-Latched Mode
44
Latched Mode
45
Spotarc
46
Spotmatic
48
Non-Latched Operation, Version C
49
Pulses, Function Sequences
50
TIG Pulses - Non-Latched Operation
50
TIG Pulses - Latched Operation
50
Pulse Variants
51
Pulses (Thermal Pulses)
51
Khz Pulses (Metallurgic Pulses)
52
Automated Pulses
52
AC Pulses
53
AC Special
53
TIG Activarc Welding
54
TIG Antistick
54
Welding Torch (Operating Variants)
55
Tap Torch Trigger (Tapping Function)
55
Torch Mode and Up/Down Speed Setting
56
Standard TIG Torch (5-Pole)
57
TIG Up/Down Torch (8-Pole)
59
Potentiometer Torch (8-Pole)
61
Configuring the TIG Potentiometer Torch Connection
62
RETOX TIG Torch (12-Pole)
63
Specifying Max. No. of Accessible Jobs
64
Setting the First Increment
65
MMA Welding
66
Connecting the Electrode Holder and Workpiece Lead
66
Select Welding Task
66
Welding Current Polarity Reversal (Polarity Reversal)
67
Selection and Adjustment
67
Frequency and Balance Setting
68
Hotstart
68
Hotstart Current
68
Hotstart Time
69
Arcforce
69
Antistick
69
MMA Pulse Welding in the Vertical up Position (PF)
70
Welding Programs
71
Selection and Adjustment
72
Specifying Max. No. of Accessible Programs
72
Example "Program with Synergetic Setting
73
Example "Program with Conventional Setting
73
Accessories for Switching over Programs
73
Organising Welding Tasks (Mode "JOB Manager")
74
Explanation of Symbols
74
Creating a New JOB in the Memory or Copying a JOB
75
Loading an Existing JOB from the Free Memory
76
Resetting an Existing JOB to the Factory Setting (Reset JOB)
76
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
77
Exit JOB Manager Without Changes
77
Remote Control
78
Manual Remote Control RT1 19POL
78
RTG1 19POL Manual Remote Control
78
Manual Remote Control RTP1 19POL
78
Manual Remote Control RTP2 19POL
78
RTP3 Spotarc 19POL Manual Remote Control
78
Manual Remote Control RT AC 1 19POL
78
Manual Remote Control RT PWS 1 19POL
79
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
79
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
80
Simultaneous Welding on both Sides, Synchronisation Types
81
Synchronisation Via Mains Voltage (50Hz / 60Hz)
81
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
82
Interfaces for Automation
83
TIG Interface for Mechanised Welding
83
Remote Control Connection Socket, 19-Pole
84
Protecting Welding Parameters from Unauthorised Access
85
PC Interface
85
Machine Configuration Menu
85
Selecting, Changing and Saving Parameters
85
Aligning the Cable Resistance
90
Power-Saving Mode (Standby)
91
Maintenance, Care and Disposal
92
General
92
Maintenance Work, Intervals
92
Daily Maintenance Tasks
92
Visual Inspection
92
Functional Test
92
Monthly Maintenance Tasks
92
Annual Test (Inspection and Testing During Operation)
93
Disposing of Equipment
93
Manufacturer's Declaration to the End User
93
Meeting the Requirements of Rohs
93
Rectifying Faults
94
Checklist for Rectifying Faults
94
Warnings (Power Source)
96
Error Messages (Power Source)
97
Resetting Welding Parameters to the Factory Settings
99
Display Machine Control Software Version
100
General Operating Problems
100
Interface for Automated Welding
100
Vent Coolant Circuit
101
Technical Data
102
Tetrix 300 AC/DC Synergic
102
Accessories
103
Welding Torch Cooling System
103
Transport Vehicle
103
Remote Controls and Accessories
103
Options
103
General Accessories
104
Simultaneous Welding on both Sides, Synchronisation Types
104
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
104
Computer Communication
104
JOB-List
105
Overview of EWM Branches
109

EWM Tetrix 300 Comfort TM Operating Instructions Manual (87 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
Activarc
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
Design and Function
24
General
24
Workpiece Lead, General
24
Transport and Installation
25
Adjusting the Length of the Carrying Strap
25
Machine Cooling
26
Welding Torch Cooling System
26
Cooling Module Connection
26
Notes on the Installation of Welding Current Leads
27
Mains Connection
29
Mains Configuration
29
TIG Welding
30
Welding Torch and Workpiece Line Connection
30
Torch Connection Options and Pin Assignments
31
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
32
Connection
33
Setting the Shielding Gas Quantity
34
Gas Test
34
Select Welding Task
35
Manual, Standard Operation (JOB 0)
35
Save Welding Tasks (Jobs)
36
Displaying and Changing the JOB Number
36
Welding Data Display
37
Welding Parameter Setting
37
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
37
Expert Menu (TIG)
38
Arc Ignition
39
HF Ignition
39
Liftarc Ignition
39
Automatic Cut-Out
39
Function Sequences/Operating Modes
40
Explanation of Symbols
40
Non-Latched Mode
41
Latched Mode
42
Spotarc
43
Spotmatic
45
Non-Latched Operation, Version C
47
Pulses, Function Sequences
48
TIG Pulses - Non-Latched Operation
48
TIG Pulses - Latched Operation
48
Pulse Variants
49
TIG Activarc Welding
51
Welding Torch (Operating Variants)
52
Tap Torch Trigger (Tapping Function)
52
5.8.11 Torch Mode and Up/Down Speed Setting
53
Standard TIG Torch (5-Pole)
54
TIG Up/Down Torch (8-Pole)
56
Potentiometer Torch (8-Pole)
58
5.8.11.4 Configuring the TIG Potentiometer Torch Connection
59
RETOX TIG Torch (12-Pole)
60
5.8.11.6 Setting the First Increment
61
MMA Welding
62
Connecting the Electrode Holder and Workpiece Lead
62
Select Welding Task
63
Arcforce
63
Antistick
63
Hotstart
64
Hotstart Current
64
Hotstart Time
64
Remote Control
65
5.10.1 Manual Remote Control RT1 19POL
65
5.10.2 RTG1 19POL Manual Remote Control
65
5.10.3 Manual Remote Control RTP1 19POL
65
5.10.4 Manual Remote Control RTP2 19POL
65
5.10.5 RTP3 Spotarc 19POL Manual Remote Control
65
5.10.6 Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
66
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
67
Interfaces for Automation
68
5.11.1 TIG Interface for Mechanised Welding
68
5.11.2 Remote Control Connection Socket, 19-Pole
69
PC Interface
70
Machine Configuration Menu
70
5.13.1 Selecting, Changing and Saving Parameters
70
Maintenance, Care and Disposal
74
General
74
Maintenance Work, Intervals
74
Daily Maintenance Tasks
74
Visual Inspection
74
Functional Test
74
Monthly Maintenance Tasks
74
Annual Test (Inspection and Testing During Operation)
75
Disposing of Equipment
75
Manufacturer's Declaration to the End User
75
Meeting the Requirements of Rohs
75
Rectifying Faults
76
Checklist for Rectifying Faults
76
Error Messages (Power Source)
78
Resetting Welding Parameters to the Factory Settings
80
Display Machine Control Software Version
81
General Operating Problems
81
Interface for Automated Welding
81
Vent Coolant Circuit
82
Technical Data
83
Tetrix 300 Comfort
83
Tetrix 400-2 Comfort
84
Accessories
85
General Accessories
85
Welding Torch Cooling System
85
Remote Controls and Accessories
85
Transport Systems
86
Options
86
Computer Communication
86
Overview of EWM Branches
87
Appendix A
87

EWM Categories

Welding System Portable Generator Welding Accessories Flashlight Wire Feeders

More EWM Manuals

User Manuals: EWM Tetrix 300 Comfort TM Welding Machine

EWM Tetrix 300 Comfort TM Operating Instructions Manual (109 pages)

Table of Contents

EWM Tetrix 300 Comfort TM Operating Instructions Manual (87 pages)

Table of Contents

Related Products

EWM Categories