EWM Tetrix 300 Smart TM Manuals

Manuals and User Guides for EWM Tetrix 300 Smart TM. We have 3 EWM Tetrix 300 Smart TM manuals available for free PDF download: Operating Instructions Manual

EWM Tetrix 300 Smart TM Operating Instructions Manual (73 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents
3
Contents
3
For Your Safety
6
Notes on Using These Operating Instructions
6
Explanation of Icons
7
Safety Instructions
8
Transport and Installation
11
Intended Use
13
Applications
13
Software Version
13
Documents Which also Apply
13
Warranty
13
Declaration of Conformity
13
Welding in Environments with Increased Electrical Hazards
13
Service Documents (Spare Parts and Circuit Diagrams)
13
Calibration/Validation
13
Machine Description - Quick Overview
14
Front View / Rear View
14
Machine Control - Operating Elements
16
Function Sequence
17
Welding Data Display
17
Setting the Welding Current (Absolute/Percentage)
17
Design and Function
18
Transport and Installation
18
Ambient Conditions
18
Machine Cooling
19
Workpiece Lead, General
19
Transport Belt
19
Adjusting the Length of the Carrying Strap
19
Welding Torch Cooling System
20
Cooling Unit Connection
20
Notes on the Installation of Welding Current Leads
21
Stray Welding Currents
22
Mains Connection
23
Mains Configuration
23
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
24
5.1.10 Pressure Regulator Connection
24
5.1.10.1 Shielding Gas Hose Connection
25
5.1.11 Gas Test - Setting the Shielding Gas Volume
25
TIG Welding
26
Welding Torch and Workpiece Line Connection
26
Control Lead Connection
26
Welding Task Selection
27
Arc Ignition
28
HF Ignition
28
Liftarc
28
Automatic Cut-Out
28
Pulse Welding
29
Automated Pulses
29
TIG Antistick
29
Activarc
29
Welding Torch (Operating Variants)
30
Welding Torch Mode
30
Standard TIG Torch (5-Pole)
31
TIG Up/Down Torch (8-Pole)
33
Potentiometer Torch (8-Pole)
35
Configuring the TIG Potentiometer Torch Connection
36
Tapping Function (Tap Torch Trigger)
36
Current Jump
36
Up/Down Speed
37
Operating Modes (Functional Sequences)
37
Explanation of Symbols
37
Non-Latched Mode
38
Latched Mode
39
Spotarc
40
Spotmatic
41
Non-Latched Operation, Version C
43
Expert Menu (TIG)
44
MMA Welding
45
Connecting the Electrode Holder and Workpiece Lead
45
Welding Task Selection
46
Arcforce
46
Hotstart
46
Antistick
47
Pulse Welding
48
Average Value Pulse Welding
48
Average Value Pulsing, Manual
48
Expert Menu (MMA)
49
Remote Control
49
Rt1 19Pol
49
Rtg1 19Pol
49
Rtp1 19Pol
50
Rtp2 19Pol
50
RTP3 Spotarc 19POL
50
Rtf1 19Pol
50
Start Ramp
51
Responsiveness
52
PC Interface
52
Connection
52
Interfaces for Automation
53
Automation Interface
54
Remote Control Connection Socket, 19-Pole
55
RINT X12 Robot Interface
55
BUSINT X11 Industrial Bus Interface
56
Aligning the Cable Resistance
56
Power-Saving Mode (Standby)
57
Machine Configuration Menu
58
Selecting, Changing and Saving Parameters
58
Maintenance, Care and Disposal
62
General
62
Cleaning
62
Dirt Filter
62
Maintenance Work, Intervals
63
Daily Maintenance Tasks
63
Monthly Maintenance Tasks
63
Annual Test (Inspection and Testing During Operation)
63
Disposing of Equipment
64
Rectifying Faults
65
Checklist for Rectifying Faults
65
Warnings
66
Error Messages
67
Resetting Welding Parameters to the Factory Settings
69
Software Version of the Machine Control
69
Vent Coolant Circuit
69
Technical Data
70
Tetrix 300 DC
70
Accessories
71
General Accessories
71
Welding Torch Cooling System
71
Coolant - Type Bluecool
71
Coolant - Type KF
71
Remote Controls and Accessories
71
Options
71
Transport System
72
Computer Communication
72
Appendix
73
10.1 Searching for a Dealer
73

EWM Tetrix 300 Smart TM Operating Instructions Manual (82 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
Activarc
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Design and Function
22
Workpiece Lead, General
23
Transport and Installation
23
Adjusting the Length of the Carrying Strap
24
Machine Cooling
24
Welding Torch Cooling System
25
Cooling Module Connection
25
Mains Connection
26
Mains Configuration
26
Notes on the Installation of Welding Current Leads
27
TIG Welding
29
Welding Torch and Workpiece Line Connection
29
Torch Connection Options and Pin Assignments
30
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
31
Connecting the Shielding Gas Supply
32
Setting the Shielding Gas Quantity
33
Gas Test
33
Select Welding Task
34
Welding Data Display
34
Expert Menu (TIG)
35
Arc Ignition
36
HF Ignition
36
Liftarc Ignition
36
Automatic Cut-Out
36
Function Sequences/Operating Modes
37
Explanation of Symbols
37
Non-Latched Mode
38
Latched Mode
39
Spotarc
40
Spotmatic
42
Non-Latched Operation, Version C
44
Automated Pulses
45
TIG Pulses - Non-Latched Operation
45
TIG Pulses - Latched Operation
45
TIG Activarc Welding
46
Welding Torch (Operating Variants)
47
Tap Torch Trigger (Tapping Function)
47
5.7.10 Torch Mode and Up/Down Speed Setting
48
Standard TIG Torch (5-Pole)
49
TIG Up/Down Torch (8-Pole)
51
Potentiometer Torch (8-Pole)
53
5.7.10.4 Configuring the TIG Potentiometer Torch Connection
54
5.7.10.5 Setting the First Increment
55
MMA Welding
56
Connecting the Electrode Holder and Workpiece Lead
56
Select Welding Task
57
Arcforce
57
Antistick
57
Hotstart Current and Hotstart Time
58
MMA Pulse Welding in the Vertical up Position (PF)
59
Remote Control
61
Manual Remote Control RT1 19POL
61
RTG1 19POL Manual Remote Control
61
Manual Remote Control RTP1 19POL
61
Manual Remote Control RTP2 19POL
61
RTP3 Spotarc 19POL Manual Remote Control
61
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
62
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
63
Power-Saving Mode (Standby)
63
Interfaces for Automation
63
5.11.1 Remote Control Connection Socket, 19-Pole
64
PC Interface
65
Machine Configuration Menu
65
5.13.1 Selecting, Changing and Saving Parameters
65
Maintenance, Care and Disposal
70
General
70
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Visual Inspection
70
Functional Test
70
Monthly Maintenance Tasks
70
Annual Test (Inspection and Testing During Operation)
71
Disposing of Equipment
71
Manufacturer's Declaration to the End User
71
Meeting the Requirements of Rohs
71
Rectifying Faults
72
Checklist for Rectifying Faults
72
Warnings (Power Source)
74
Error Messages (Power Source)
75
Resetting Welding Parameters to the Factory Settings
77
Display Machine Control Software Version
78
General Operating Problems
78
Interface for Automated Welding
78
Vent Coolant Circuit
79
Technical Data
80
Tetrix 300 TM
80
Accessories
81

EWM Tetrix 300 Smart TM Operating Instructions Manual (80 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
Activarc
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Design and Function
22
Installation
23
Adjusting the Length of the Carrying Strap
23
Machine Cooling
24
Workpiece Lead, General
24
Welding Torch Cooling System
25
Cooling Module Connection
25
Mains Connection
26
Mains Configuration
26
Notes on the Installation of Welding Current Leads
27
TIG Welding
29
Welding Torch and Workpiece Line Connection
29
Torch Connection Options and Pin Assignments
30
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
30
Connecting the Shielding Gas Supply
31
Setting the Shielding Gas Quantity
32
Select Welding Task
33
Welding Data Display
33
Expert Menu (TIG)
34
Arc Ignition
35
HF Ignition
35
Liftarc Ignition
35
Automatic Cut-Out
35
Function Sequences/Operating Modes
36
Explanation of Symbols
36
Non-Latched Mode
37
Latched Mode
38
TIG Spotarc
39
Spotmatic
41
Non-Latched Operation, Version C
43
Automated Pulses
44
TIG Pulses - Non-Latched Operation
44
TIG Pulses - Latched Operation
44
TIG Activarc Welding
45
Welding Torch (Operating Variants)
46
Tap Torch Trigger (Tapping Function)
46
Torch Mode and Up/Down Speed Setting
47
Standard TIG Torch (5-Pole)
48
TIG Up/Down Torch (8-Pole)
50
Potentiometer Torch (8-Pole)
52
Configuring the TIG Potentiometer Torch Connection
53
Setting the First Increment
54
MMA Welding
55
Connecting the Electrode Holder and Workpiece Lead
55
Select Welding Task
57
Hotstart Current and Hotstart Time
57
Arcforce
58
Antistick
58
Remote Control
59
Manual Remote Control RT1 19POL
59
RTG1 19POL Manual Remote Control
59
Manual Remote Control RTP1 19POL
59
Manual Remote Control RTP2 19POL
59
RTP3 Spotarc 19POL Manual Remote Control
59
Foot-Operated Remote Control RTF1 19POL
60
Ramp Function Foot-Operated Remote Control RTF 1
61
Foot-Operated Remote Control RTF2 19POL 5M
61
Interfaces for Automation
61
5.10.1 Remote Control Connection Socket, 19-Pole
62
5.10.2 TIG Interface for Mechanised Welding
63
PC Interface
64
Machine Configuration Menu
64
5.12.1 Selecting, Changing and Saving Parameters
64
Maintenance, Care and Disposal
68
General
68
Maintenance Work, Intervals
68
Daily Maintenance Tasks
68
Visual Inspection
68
Functional Test
68
Monthly Maintenance Tasks
68
Annual Test (Inspection and Testing During Operation)
69
Disposing of Equipment
69
Manufacturer's Declaration to the End User
69
Meeting the Requirements of Rohs
69
Rectifying Faults
70
Checklist for Rectifying Faults
70
Error Messages (Power Source)
72
Resetting Welding Parameters to the Factory Settings
74
Display Machine Control Software Version
75
General Operating Problems
75
Interface for Automated Welding
75
Vent Coolant Circuit
76
Technical Data
77
Tetrix 300 Smart
77
Tetrix 400-2 Smart
78
Accessories
79
General Accessories
79
Overview of EWM Branches
80

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