User Manuals: EWM BUSINT X11 Universal Interface

Manuals and User Guides for EWM BUSINT X11 Universal Interface. We have 1 EWM BUSINT X11 Universal Interface manual available for free PDF download: Operating Instructions Manual

EWM BUSINT X11 Operating Instructions Manual

EWM BUSINT X11 Operating Instructions Manual (134 pages)

Interface for digital welding power sources

Brand: EWM | Category: Welding Accessories | Size: 1 MB

Table of Contents

1 Contents

4
- Table of Contents
  4
2 Safety Instructions

8
- Notes on the Use of These Operating Instructions
  8
- General
  10
3 General

11
- Revision
  11
- Introduction
  11
- System Overview
  11
4 Commissioning

12
- General Connection of the BUSINTX11
  12
  - The System Bus
    12
  - Power Supply
    12
    
    Internal
    12
    
    External
    12
  - Connection of Fast Actual Value Signals
    13
  - Collision Protection Connection
    13
- Basic Configuration Using Plug-In Jumpers
  13
  - Selecting Fast Actual Value Signals
    13
- Selecting the Actuation Profile
  13
- Field Bus Connection and Configuration
  14
  - Interbus-S Optical Fibre
    14
    
    Field Bus Connection
    14
    
    Baud Rate
    14
    
    Status Display
    14
    
    Data Capacity
    14
  - CAN Open
    15
    
    Module Specification
    15
    
    Module, Position of the Operating Elements
    15
    
    Meaning of the Leds
    15
    
    Connection of the Canopen Module
    16
    
    Setting the Baud Rate
    16
    
    Setting the Subscriber Address
    16
    
    EDS Configuration File
    16
  - CAN Devicenet
    17
    
    Module Specification
    17
    
    Module, Position of the Operating Elements
    17
    
    Meaning of the Leds
    17
    
    Connection of the CAN Devicenet Module
    18
    
    Network Settings
    18
    
    EDS Configuration File
    18
  - Profibus
    19
    
    Module Specification
    19
    
    Module, Position of the Operating Elements
    19
    
    Meaning of the Leds
    19
    
    Connection of the Profibus Module
    20
    
    Setting the Subscriber Address
    20
    
    Baud Rate
    21
    
    Network Termination
    21
    
    GSD File
    21
- Switching on the BUSINTX11
  22
- Field Bus Configuration
  22
5 Operative Mode

23
- Pre-Selecting a JOB
  23
- Program Operation
  23
- JOB Mode
  23
- Advanced Control Signal Operation
  24
- Operating Modes
  25
  - Non-Latched Operation
    25
  - Special, Non-Latched
    25
- Welding Types
  26
- Monitoring Function
  26
- Other Signals
  29
  - JOB Pre-Selection
    29
  - Program Pre-Selection
    29
  - Acknowledge Error
    29
  - Gas Test 1
    29
  - Wire Inching
    29
  - Reverse Wire Inching
    29
  - Cold Wire on
    29
  - Start Auxiliary Process
    29
  - Position Search
    29
  - 5.8.12 Welding Simulation
    30
  - 5.8.13 JOB Mode
    30
  - 5.8.14 User-Defined Output
    30
  - 5.8.15 WF Switching
    30
  - TANDEM Operation (PHOENIX Only)
    30
- Check-Back of the Process Parameters
  30
  - I > 0 (Current Flows Signal)
    30
  - User-Defined Inputs
    30
  - Process Active
    30
  - Main Current Signal
    30
  - Ready for Welding
    31
  - Sticking
    31
  - Error Number
    31
  - Actual Welding Voltage Value
    31
  - 5.9.10 Actual Welding Current Value
    31
  - 5.9.11 Actual Wire Feed Speed Value
    31
  - 5.9.12 Actual Motor Current Value
    31
  - 5.9.13 Parameter Monitoring
    31
  - 5.9.14 I > 0 Auxiliary Process
    31
  - 5.9.15 Process Signals Diagram
    31
- Signals for Matching with the Positioning Device
  33
- Fusing Detection
  35
- Position Search
  35
- Welding Seam Tracking
  36
- Welding Simulation
  36
- Process Fast Shut-Down
  36
- Process Safety Shut-Down
  36
- JOB Safety Switching
  37
6 The Diagnostics Interface

38
- PC System Requirements
  38
- Commissioning
  38
- Scope of Diagnostics
  38
7 Profiles for PHOENIX MIG/MAG Systems

39
8 Profiles for TETRIX TIG and Plasma Systems

70
9 Special Field Bus Features When Setting up the Field Bus Modules

123
- CAN Devicenet
  123
  - Connections
    123
  - Example for I/O Data
    123
  - Example of a Connection Assignment
    124
- Profibus DP
  124
  - The Watchdog
    124
  - DP Features
    124
10 Operating Problems, Causes and Remedies

125
- Operating Displays (Leds)
  125
- Error Messages on the System
  126
11 Overview of Plug Configurations

128
- X4, Digital Inputs
  128
- X5, Digital Outputs
  128
- X7, Analogue Inputs
  128
- X10, Diagnostics Interface
  129
- X15, External Power Supply
  129
12 Overview of Jumper Assignments BUSINTX11 Rev00

130
13 Overview of Machine Software Functions (Firmware)

131
- PHOENIX Machine Software (Firmware)
  131
- TETRIX Machine Software (Firmware)
  131
14 Warranty

132
- General Validity
  132
- Warranty Declaration
  133
15 Circuit Diagrams

134

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