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Emerson Vilter PLC manual available for free PDF download: Operation Manual
Emerson Vilter PLC Operation Manual (118 pages)
Blower Package
Brand:
Emerson
| Category:
Blower
| Size: 4.21 MB
Table of Contents
Blower Packages - Standard Vilter Warranty Statement
3
Important Message
4
Table of Contents
5
Blower Package PLC Operation Manual •Vilter/Emerson • 35391BLP
10
Section 1 • General Information
11
How to Use this Manual
11
Glossary of Terms
12
Hardware Components
14
Wiring Requirements
16
VFD Installation Recommendations
17
Section 2 • Operation Descriptions
19
Overview
19
Operational Descriptions and Diagrams
20
Configuration of the Blower Package
20
Starting of the Blower/Permissives
20
Anti-Recycle
20
Automatic Speed Control
20
Operating Modes
21
Load Limits and Forced Unloading
21
Safeties
21
Figure 2-1. Operational Diagram - Load Limits / Forced Unloading (Example)
22
Emergency Stop
23
Supplemental Blower Motor Protection
23
Figure 2-2. Control Panel Master Power and Emergency Stop Electrical Circuit
23
Air Cooled Oil Cooler Fan
24
External Electric Oil Pump
24
Oil Pressure Safety Switch
24
Air Cooled Aftercooler - Step Type
24
Figure 2-3. Operational Diagram - Air Cooled Aftercooler (Step Type)
24
Air Cooled Aftercooler - VFD Type
25
Figure 2-4. Operational Diagram - Air Cooled Aftercooler (VFD Type)
25
Water Cooled Gas Aftercooler
26
Figure 2-5. Operational Diagram - Water Cooled Gas Aftercooler
26
Gas Scrubbers
27
Discharge Recycle Valve
28
Figure 2-6. Operational Diagram - Discharge Recycle Valve
28
Section 3 • Overview Screens
29
Blower and System Overview Screens
29
Figure 3-1. Basic Blower Package Screen
29
Section 4 • HMI Navigation
31
Main Menu Screen
31
Figure 4-1. Main Menu Screen
31
HMI Security
32
Default
32
OP1, OP2, OP3, OP4, OP5 (Operators)
32
Super (Supervisor)
32
Logging in
32
Section 5 • Configuration - Supervisor Level
35
Figure 5-2. Set Date/Time Pop-Up Screen - Supervisor Level
36
Figure 5-3. Change Password Pop-Up Screen - Supervisor Level
37
Editing Device Names
38
Section 6 • Instrument Calibration
43
Calibration Main Screen
43
Figure 6-1. Instrument Calibration Overview Screen
43
Pressure Calibration Screen
44
Calibrate Pressure Instrument
45
Calibrate Transducer to a Known Pressure
45
Figure 6-3. Pressure Calibration Screen - 3 of 3
45
Temperature Calibration Screen
46
Calibrate Temperature Instrument
46
Figure 6-4. Temperature Calibration Screen
46
Calibrate an Additional Instrument
47
Figure 6-5. Other Analog Calibration Screen
47
Section 7 • Blower Configuration and Control Setpoints
49
Setpoints and Control Screens
49
Changing Setpoints
49
Figure 7-1. Numeric Entry Pop-Up Screen
49
Blower Configuration Screen
50
Blower Control Setpoints - Suction Pressure
51
Figure 7-3. Blower Control Screen - Suction Pressure
52
Blower Control Setpoints - Discharge Pressure
53
Figure 7-4. Blower Control Screen - Discharge Pressure
53
Section 8 • Alarm and Trip Setpoints
55
Alarm and Trip Setpoints
55
Alarm and Trip Setpoints - Page 2
56
Section 9 • Step and PID Device Control Screens
57
Aftercooler Screens
57
Aftercooler (VFD Type) Setpoints
57
Figure 9-1. Aftercooler (VFD Type) Screen
57
Aftercooler (Step Type) Setpoints
58
Figure 9-2. Aftercooler (Step Type) Screen
58
Water Cooled Aftercooler Setpoints
59
Figure 9-3. Water Cooled Aftercooler Screen
59
Discharge Recycle Valve Screen
60
Discharge Recycle Valve Setpoints
60
Figure 9-4. Discharge Recycle Valve Screen
60
Start Menu Popup Screen
61
Figure 9-5. Start Menu
61
Section 10 • Diagnostic Screens
63
Io/Comms Diagnostics Screen
63
Figure 10-1. Io/Comms Diagnostics Screen
63
Event List Screen
64
Figure 10-2. Event List Screen
64
Diagnostics Forced Outputs Screen
65
Figure 10-3. Diagnostics Forced Output Screen
65
Captured Data at Shutdown Screen
66
Figure 10-4. Captured Data at Shutdown Screen
66
Initial Baseline Running Data Screen
67
Figure 10-5. Initial Baseline Running Data Screen
67
Section 11 • Alarms, Trips, Status Information and Troubleshooting
69
Alarm and Trips
69
Figure 11-1. Alarm/Trip/Status Bars (Main Menu Screen)
69
Alarm Listing
70
Trip Listing
77
Table 11-2. Trip Listing
77
Status Messages and Blower State Indicator
86
Table 11-3. Status Listing
86
Figure 11-3. Alarm/Trip/Status Bars (Main Menu Screen)
86
Troubleshooting
90
If the Blower Will Not Start
90
If Control Power Will Not Turn on
90
Communication with a Central Controller/Dcs
91
VPN Access
91
Setting up Communications
91
Watchdog Timer
91
Data that Can be Read from the Blower PLC
91
Live Instrument Data
91
Table 12-2. Live Instrument Data
92
Table 12-1. Engineered Units Value Interpretation (Int_Out[X])
92
Alarm and Trip Data
98
Table 12-3. Alarm Data
98
Table 12-4. Trip Data
102
Status Data
107
Table 12-5. Status Data
107
States of Discrete I/O
111
Blower State Indicator
115
Table 12-8. State Indicator
115
Data that Can be Written to the Blower PLC
116
Discrete Blower Commands
116
Table 12-9. Blower Command (Real)
116
Table 12-10. Blower Command (Double Integer)
116
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