E-TON VIPER 50 ST - SERVICE Manuals

E-TON VIPER 50 ST - SERVICE Manuals

Manuals and User Guides for E-TON VIPER 50 ST - SERVICE. We have 1 E-TON VIPER 50 ST - SERVICE manual available for free PDF download: Service Manual

E-TON VIPER 50 ST - SERVICE Service Manual

E-TON VIPER 50 ST - SERVICE Service Manual (69 pages)

Brand: E-TON | Category: Offroad Vehicle | Size: 17 MB

Table of Contents

Table of Contents
2
Safety
3
Gasoline
3
Carbon Monoxide
3
Battery Electrolyte
3
Information
3
- Engine Specifications
  4
- Serial Number
  5
- Torque Values (for EXL 50)
  6
- Maintenance Data
  7
- Maintenance Schedule
  7
- Fuel Tube
  8
- Throttle Operation
  8
- Throttle Cable Adjustment
  8
- Drive Chain
  9
- Spark Plug
  9
- Idle Speed
  9
- Air Cleaner
  9
- To Adjust the Chain Slack
  10
- Wheels and Tires
  11
- Brake Shoe Wear
  11
- Steering System
  11
- Steering Shaft Holder Bushing
  12
- Toe-In
  12
- Gear Oil
  13
Engine Removal and Installation
14
- Engine Installation
  15
- Poorly
  16
- Lean Mixture
  16
- Rich Mixture
  16
- Carburetor Removal
  17
- Fuel Tank Removal
  17
Engine Fuel System
17
- Disassembly
  18
- Assembly
  19
- Throttle Valve Assembly
  19
- Oil Pump
  20
Engine Lubrication and Cooling System
20
- Engine Lubrication and Cooling System Troubleshooting
  21
- No Enough Oil Supply to Engine
  21
- Always Insufficient Oil Level in Lubricate Oil Tank
  21
- Engine Combustion System Troubleshooting
  22
- Cylinder and Piston Removal
  23
- Cylinder and Piston Inspection
  23
- Cylinder and Piston Installation
  25
- Transmission System Troubleshooting
  27
- Transmission System Diagram
  27
- Shift Mechanism Diagram
  28
- Gear Box for Diagram
  28
- Shift Mechanism
  29
- Sensor
  29
- Shift Spring and Gear
  29
- Automatic Continuous Variable Transmission
  30
- Continuous Variable Transmission
  30
- Shift Motor
  30
- V-Belt, Drive Pulley
  30
- Gear Box
  31
- Electric Self-Starter Mechanism
  31
- Driven Pulley
  31
- Kick Starter
  32
- Disassembly and Check of CVT System
  32
- Electric Self-Starter Mechanism View
  32
- Steering System Diagram
  33
- Steering System Troubleshooting
  33
- Handlebar Removal
  34
- Handlebar Installation
  35
- Throttle Housing Disassembly
  36
- Steering System: Removal of Kingpin and Tie-Rod
  36
- Tie-Rod Inspection
  37
- Kingpin Inspection
  37
- Steering Shaft Removal
  37
- Steering Shaft Holder Inspection
  37
- Steering Shaft Inspection
  38
- Installation of Steering Shaft
  38
- Installation of Tie-Rod
  38
- Front Brake Diagram
  39
- Front Wheel System Troubleshooting
  39
- Front Wheel Diagram
  39
- Front Wheel System Diagrams
  39
- Front Wheels Removal
  40
- Front Wheel Installation
  40
- Front Brake Inspection
  40
- Brake Panel Removal
  41
- Brake Panel Installation
  41
- Rear Wheel and Brake System Diagrams
  43
- Rear Wheel and Brake System Troubleshooting
  44
- Drive Mechanism Removal and Inspection
  44
- Drive Mechanism Installation
  45
- Hydraulic Disc Brake System
  46
- To Replace the Brake Shoe
  47
- To Replace the Brake Hydraulic Oil
  48
- Fenders Drawing
  51
- Exhaust Pipe Drawing
  51
Fenders and Exhaust Pipe
51
- Rear Fenders Removal
  52
- Front-Trim Removal
  53
- Central-Rear-Trim Removal
  54
- Front Fender Removal
  54
- Exhaust Pipe Removal
  56
- Exhaust Pipe Removal for E-Mark
  56
- Exhaust Pipe Installation
  56
- Electrical System Troubleshooting
  57
- Ignition Coil
  58
- Ignition Timing
  58
- Alternator Exciter Coil
  58
- Battery Caution
  58
- Charging
  59
- Electric Starter Information
  59
- Battery Removal, Battery Installation
  59
- Battery Inspection
  59
- Starter Troubleshooting
  60
- Light Bulbs Replacement
  60
- Headlight Replacement
  60
- Taillight Replacement
  61
- Speed Meter and Fuel Meter
  61
- The Headlight Photograph-EXL 150 (2004 Two-Passengers) Removal
  62
- Wiring Diagram for Viper. St EXL-50
  63
- Wiring Diagram for Yukon EXL-50
  64
- Engine Does Not Start
  65
Troubleshooting
65
- Poor Performance at Low and Idle Speeds
  66
- Poor Performance at High Speed
  66
- Loss of Power
  67
- Poor Handling
  68

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