E-one Extreme Series Manuals

Manuals and User Guides for E-one Extreme Series. We have 9 E-one Extreme Series manuals available for free PDF download: Service Manual, Typical Installation Instructions & Warranty Information, Installation Instructions & Warranty Information, Installation Instructions Manual

E-one Extreme Series Service Manual

E-one Extreme Series Service Manual (76 pages)

Grinder Pumps

Brand: E-one | Category: Water Pump | Size: 10 MB

Table of Contents

Table of Contents
3
Chapter 1 - Introduction

5
- About E/One Model Names
  5
- Basic Operation
  6
- Safety Warnings
  6
Chapter 2 - Troubleshooting

7
- Site Survey - Alarm Panel
  7
- Supply Voltage Checks
  8
- Buck Boost Transformer - 240V Application
  10
- Continuity Test
  10
- Megohmmeter/Cable Insulation Integrity Check
  10
- Amperage Checks
  13
- Site Survey - Tank
  14
- Troubleshooting
  15
Chapter 3 - Pump Removal and Replacement

21
- D-Series Stations
  21
- W-Series and Upgrade Stations
  22
- IH Station (Indoor Unit)
  22
Chapter 4 - Start-Up Procedure

23
Chapter 5 - Pump End

25
- Removing the Pump Stator
  25
- Pump Stator Inspection
  27
- Swollen Pump Stator
  28
- Inspecting a Pump Rotor
  29
- Removing the Pump Rotor
  30
- Assembling the Pump/Grinder Mechanism
  30
Chapter 6 - Electrical Quick Disconnect (EQD)

37
Chapter 7 - Top Housing

41
Chapter 8 - Level Sensor

49
Chapter 9 - Control Cavity

59
- Removing the Control Housing
  59
- Motor Contactor and Controls
  60
- Motor Cavity Water Test
  62
- Motor Windings Test
  63
- Control Housing Installation
  64
Chapter 10 - Motor Cavity

65
- Core and Motor Disassembly
  65
- Motor Drying Techniques
  66
Chapter 11 - Mechanical Seal Assembly

69
- Installing the Mechanical Seal
  69
Chapter 12 - Final Test Procedures

71
- Leak Tests
  71
- Test Run
  73
- Amperage Draw Test
  73

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E-one Extreme Series Service Manual

E-one Extreme Series Service Manual (64 pages)

Grinder Pumps

Brand: E-one | Category: Water Pump | Size: 6 MB

Table of Contents

Table of Contents
2
Chapter 1 - Service Manual Overview

4
- Safety Warnings
  4
- About E/One Grinder Pumps
  4
- Basic Operation
  4
Chapter 2 - Troubleshooting

5
Chapter 4 - Start-Up Procedure

18
- Station Inspection
  18
- Panel Inspection
  18
- Voltage, Continuity and Cable Insulation Integrity Test
  18
- Run Test
  18
Chapter 5 - Pump End/Grinder Mechanism

20
- Removing the Pump Stator
  20
- Pump Stator Inspection
  23
- Inspecting a Pump Rotor
  24
- Removing the Pump Rotor
  25
- Assembling the Pump/Grinder Mechanism
  25
Chapter 6 - EQD Disassembly and Reassembly

28
- EQD Disassembly
  28
- EQD Reassembly
  29
- EQD Retrofit (2000-Series to Extreme Series)
  31
Chapter 7 - Cable Replacement

33
- Cable Removal
  33
- Cable Installation
  33
Chapter 8 - Level Sensor

35
- Level Sensor Removal
  35
- Level Sensor Test Procedure
  35
- Test Procedure
  36
- Level Sensor Leak Troubleshooting & Repair
  36
- Level Sensor Disassembly
  36
- Level Sensor Reassembly
  38
- Equalizer Field Reset
  40
- Equalizer Field Reset (New Style)
  42
Chapter 9 - Control Cavity

45
- Hardwired-Communicating Models
  45
- Control Housing Removal
  45
- Troubleshooting Controls
  47
- Motor Contactor and Controls
  47
- Motor Start Switch
  47
- Control Bracket Removal
  48
- Motor Capacitor
  48
- Thermal Protector
  48
- Motor Cavity Water Test
  49
- Motor Windings Test
  49
- Control Bracket Installation
  50
- Motor Controller Board - Pumps Manufactured after 9/2020
  51
- Installing the Motor Controller Board
  51
- Removing the Motor Controller Board
  51
- Control Housing Installation
  52
Chapter 10 - Motor Cavity

53
Chapter 11 - Mechanical Seal Assembly

59
- Installing the Mechanical Seal
  59
Chapter 12 - Final Test Procedures

60
- Leak Tests
  60
- Motor Cavity & Seal Assembly Leak Test
  60
- Control Cavity Leak Test
  60
- Test Run
  61
- Amperage Draw Test
  63
- Amperage Draw Readings
  63

E-one Extreme Series Service Manual

E-one Extreme Series Service Manual (84 pages)

Grinder Pumps

Brand: E-one | Category: Water Pump | Size: 4 MB

Table of Contents

Table of Contents
3
Service Manual Overview
5
Product Introduction
7
Site Survey (Panel)
8
Supply Voltage Checks
9
Buck Boost Transformer
9
Operating Voltage Checks
11
Continuity Test
12
Amperage Checks
14
Site Survey (Tank)
15
Troubleshooting Charts
15
Magic Wand
18
Core Removal/Replacement
20
Start-Up Procedure (Inspection and Testing on Site)
22
Pump End/Grinder Mechanism (Inspection/Replacement of Grinder, Stator, Rotor, Etc.)
24
Removing the Pump Stator
24
Pump Stator Inspection
27
Inspecting a Pump Rotor
29
Removing the Pump Rotor
31
Assembling the Pump/Grinder Mechanism
32
EQD Disassembly and Reassembly
35
EQD Disassembly
35
EQD Reassembly
36
EQD Retrofit
39
Top Housing Removal
40
Discharge Tube Removal
41
Top Housing Reassembly and Installation
43
Level Sensor (Inspection/Replacement of Pressure Switches, Equalizer, Etc
48
Wireless
48
Level Sensor Removal
48
Level Sensor Test Procedure
50
Level Sensor Leak Troubleshooting & Repair
51
Level Sensor Disassembly
51
Level Sensor Reassembly
54
Equalizer Field Reset (Original Style)
56
Equalizer Field Reset (New Style)
58
Control Cavity (DR & WR)
61
Control Housing Removal
61
Motor Contactor and Controls
64
Motor Cavity Water Test
65
Motor Windings Test
66
Transceiver Removal
67
Transceiver & Control Bracket Wiring
68
Control Housing Installation
69
Motor Cavity (Disassembly and Reassembly as Well as Testing)
70
Core and Motor Disassembly
70
Assembling the Core and Motor
74
Mechanical Seal Assembly (Installation Procedures)
78
Motor Cavity and Seal Assembly Leak Test
79
Control Cavity Leak Test
81
Test Run
82
Amperage Draw Test
83

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E-one Extreme Series Service Manual

E-one Extreme Series Service Manual (48 pages)

Grinder Pumps

Brand: E-one | Category: Water Pump | Size: 5 MB

Table of Contents

Table of Contents
3
Chapter 1 - Introduction

5
- Basic Operation
  5
- Explosionproof Pumps
  5
- Safety Warnings
  6
Chapter 2 - Troubleshooting

7
- Site Survey - Alarm Panel
  7
- Supply Voltage Checks
  8
- Buck Boost Transformer
  8
- Operating Voltage Checks
  9
- Continuity Tests
  10
- Amperage Checks
  11
- Site Survey - Tank
  12
- Troubleshooting
  13
Chapter 3 - Pump Removal and Replacement

17
- D-Series Stations
  17
- W-Series Stations
  18
Chapter 4 - Start-Up Procedure

19
Chapter 5 - Pump End

21
- Removing the Pump Stator
  21
- Pump Stator Inspection
  23
- Swollen Pump Stator
  24
- Inspecting a Pump Rotor
  25
- Removing the Pump Rotor
  26
- Assembling the Pump/Grinder Mechanism
  26
Chapter 6 - Top Housing

31
Chapter 7 - Level Sensor

35

E-one Extreme Series Typical Installation Instructions & Warranty Information

E-one Extreme Series Typical Installation Instructions & Warranty Information (23 pages)

Brand: E-one | Category: Water Pump | Size: 2 MB

Table of Contents

E-one Extreme Series Installation Instructions & Warranty Information

E-one Extreme Series Installation Instructions & Warranty Information (20 pages)

Simplex, Duplex, Triplex & Quadplex 486-Gal. Capacity Grinder Pump Station

Brand: E-one | Category: Water Pump | Size: 1 MB

Table of Contents

E-one Extreme Series Typical Installation Instructions & Warranty Information

E-one Extreme Series Typical Installation Instructions & Warranty Information (18 pages)

Brand: E-one | Category: Water Pump | Size: 4 MB

Table of Contents

E-one Extreme Series Typical Installation Instructions & Warranty Information

E-one Extreme Series Typical Installation Instructions & Warranty Information (17 pages)

Duplex Station 150-Gal. Capacity

Brand: E-one | Category: Water Pump | Size: 1 MB

Table of Contents

E-one Extreme Series Installation Instructions Manual

E-one Extreme Series Installation Instructions Manual (16 pages)

Brand: E-one | Category: Water Pump | Size: 1 MB

Table of Contents

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