Dynapac Svedala Demag DF 125 P/D Manuals

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Dynapac Svedala Demag DF 125 P/D Operation & Maintenance Manual

Dynapac Svedala Demag DF 125 P/D Operation & Maintenance Manual (234 pages)

Paver finisher

Brand: Dynapac | Category: Construction Equipment | Size: 7 MB

Table of Contents

Table of Contents
3
Preface

11
- General Safety Instructions
  12
- Acts, Directives, Accident Prevention Regulations
  12
- Warning Instructions
  12
- Prohibitive Signs
  14
- Protective Gear
  15
- Environmental Protection
  16
- Fire Prevention
  16
- Further Instructions
  17
A Correct Use and Application

19
B Vehicle Description

21
- Application
  21
- Description of Assemblies and Functions
  22
- Vehicle
  23
  - Construction
    23
- Danger Zones
  26
- Safety Devices
  27
- Emergency Stop Button
  27
- Service Brake („Foot Brake")
  27
- Steering
  27
- Horn
  27
- Ignition Key / Lights
  27
- Main Switch (17)
  28
- Hopper Transport Safeguards (18)
  28
- Screed Transport Safeguards (19)
  28
- Latch for Protective Roof (20)
  28
- Technical Data, Standard Configuration
  30
- Dimensions (All Dimensions in MM)
  30
- Allowed Angle of Rise and Slope
  31
- Allowed Angle of Driving up
  31
- Turning Circle
  31
- Weights DF115P/D (All Weights in T)
  32
- Weights DF125P/D (All Weights in T)
  32
- Performance Data DF115P/D
  33
- Performance Data DF125P/D
  34
- Traction Drive/Chassis
  35
- Engine DF115P/D
  35
- Engine DF125P/D
  35
- Hydraulic System
  35
- Material Compartment (Hopper)
  36
- Material Conveying
  36
- Material Distribution
  36
- Screed Lifting Device
  37
- Electrical System
  37
- Location of Instruction Labels and Identification Plates
  38
- Identification Label for the Paver Finisher (6)
  40
- EN Standards
  41
- Continuous Sound Level DF115P/D, Deutz TCD2013L04
  41
- Operating Conditions During Measurement
  41
- Measuring Point Configuration
  41
- Continuous Sound Level DF125P/D, Deutz TCD2013L06
  42
- Operating Conditions During Measurement
  42
- Measuring Point Configuration
  42
- Vibration Acting on the Entire Body
  43
- Vibrations Acting on Hands and Arms
  43
- Electromagnetic Compatibility (EMC)
  43
C1.0 Transportation

45
- Safety Regulations for Transportation
  45
- Transportation on Low-Bed Trailers
  46
- Preparations
  46
- Drive Onto the Low-Bed Trailer
  48
- Secure the Paver Finisher in Its Position to the Low-Bed Trailer
  49
- After Transportation
  49
- Transportation
  50
- Preparations
  50
- Traction Drive
  52
- Loading by Crane
  53
- Towing
  54
- Safely Parking the Vehicle
  56
D1.3 Operation

57
- Safety Regulations
  57
- Operating Elements
  58
- Operating Panel
  58
- Remote Control
  77
  - Front Side
    78
  - Reverse Side
    79
D3.0 Operation

81
- Operating Elements on the Paver Finisher
  81
D4.5 Operation

97
E01 Set-Up and Modification

131
- Special Notes on Safety
  131
- Auger
  132
- Height Adjustment
  132
- Auger Crossbeam Installed in a Fixed Position
  132
- Mechanical Adjustment with Ratchet (Optional)
  133
- In Case of Hydraulic Adjustment (Option)
  133
- Auger Extension, Auger Type I
  135
- Mounting Extension Parts
  136
- Mounting Support Tube Extensions
  137
- Installing Tunnel Plates
  138
- Installing Additional Braces
  139
- Auger Mounting Chart for Ø 310 MM Auger
  140
- Auger Mounting Chart for Ø 380 MM Auger
  141
- Auger Extension, Auger Type II
  142
- Mounting Extension Parts
  143
- Auger Modification Plan
  145
- Screed
  147
- Electrical Connections
  147
- Remote Controls
  147
- Grade Control
  147
- Auger Limit Switches
  147
- Working Lights
  147
F1.0 Maintenance

149
- Notes Regarding Safety
  149
F2.2 Maintenance Review

151
- Maintenance Review
  151
F3.0 Maintenance - Conveyor

153
- Maintenance - Conveyor
  153
- Maintenance Intervals
  154
- Points of Maintenance
  154
  - Chain Tightness of the Conveyor (1)
    155
  - The Drive of Conveyor (to the Left/To the Right) (2)
    156
F4.1 Maintenance - Auger

157
- Maintenance - Auger Sub-Unit
  157
- Maintenance Intervals
  158
- Points of Maintenance
  158
  - Auger - Outer Bearing (1)
    159
  - Auger Planetary Gear (2)
    159
  - Drive Chain (3) of the Transport Augers
    160
  - Auger Case (4)
    162
F5.1 Maintenance - Engine

165
- Maintenance - Engine Sub-Unit
  165
- Maintenance Intervals
  166
- Points of Maintenance
  166
  - Engine Fuel Tank (1)
    168
  - Engine Lube-Oil System (2)
    169
  - Engine Fuel System (3)
    171
  - Engine Air Filter (4)
    173
  - Coolant System of the Engine (5)
    174
  - Engine Drive Belt (6)
    174
  - Engine Exhaust System (7)
    175
F6.0 Maintenance - Hydraulic System

177
- Maintenance - Hydraulic System
  177
- Maintenance Intervals
  178
- Points of Maintenance
  178
  - Hydraulic Oil Tank (1)
    178
  - Suction/Return Flow Hydraulic Filter (2)
    180
  - Venting the Filter
    181
  - High Pressure Filter (3)
    182
  - Pump Distribution Gear (4)
    183
  - Hydraulic Hoses (5)
    184
F7.4 Maintenance - Travel Drive, Steering

185
- Maintenance - Travel Drive, Steering
  185
- Maintenance Intervals
  186
- Points of Maintenance
  186
  - Planetary Gear (1)
    187
  - Air Pressure (Driving Wheels) (2)
    188
  - Places of Lubrication (3)
    189
  - Steering
    189
F8.0 Maintenance - Electronic System

191
- Maintenance - Electronic System
  191
- Maintenance Intervals
  192
- Points of Maintenance
  192
  - Batteries (1)
    195
  - Generator (2)
    196
  - Adjustment of Belt Tightness
    198
  - Replacement of Belt
    198
  - Electric Fuses (3)
    201
  - Type of Machine: Conventional Electronics
    201
  - Terminal Box
    201
  - Fuses in Terminal Box (B)
    202
  - Relays in Terminal Box (C)
    203
  - Fuses on Operating Panel
    204
  - Relays in Operating Panel
    205
  - Type of Machine: PLC Electronics
    206
  - Terminal Box
    206
  - Fuses in Terminal Box
    207
  - Relays in Terminal Box (C)
    209
  - Fuses on Operating Panel
    210
F9.0 Maintenance - Points of Lubrication

211
- Maintenance- Points of Lubrication
  211
- Maintenance Intervals
  212
- Points of Maintenance
  212
  - Central Lubrication (1)
    213
  - Bearings (2)
    217
F10.0 Checks, Decommissioning

219
- Tests, Check-Up, Cleaning, Stopping
  219
- Maintenance Intervals
  220
- General Observation
  221
- Checks by a Specialist
  221
- Cleaning
  222
- Conservation of Paver Finisher
  223
- Downtime up to 6 Months
  223
- Downtime between 6 Months and 1 Year
  223
- Re-Commissioning
  223
F11.3 Lubricants and Operating Substances

225

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