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Dynapac D.ONE Utility Trench Roller Manuals
Manuals and User Guides for Dynapac D.ONE Utility Trench Roller. We have
1
Dynapac D.ONE Utility Trench Roller manual available for free PDF download: Operating Instructions Manual
Dynapac D.ONE Operating Instructions Manual (190 pages)
Multi-purpose compactors
Brand:
Dynapac
| Category:
Construction Equipment
| Size: 17 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Foreword
8
Machine Type Plate and Engine Type Plate
10
2 Technical Data
11
Noise Data
15
3 Concerning Your Safety
17
Basic Prerequisites
18
General
18
Explanation of Signal Words Used
18
Personal Protective Equipment
19
Intended Use
20
Improper Use
21
Definition of Responsible Persons
22
Operating Company
22
Expert / Qualified Person
22
Driver / Operator
22
Basic Safety Regulations for Safe Operation
24
Remaining Dangers, Remaining Risks
24
Regular Safety Inspections
24
Modifications and Alterations to the Machine
24
Damage, Defects, Misuse of Safety Devices
24
Handling Fuels and Lubricants
25
Preliminary Remarks
25
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
26
Safety Regulations and Environmental Protection Regulations for Handling Oil
27
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
28
Safety Regulations and Environmental Protection Regulations for Handling Coolants
29
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
30
Loading/Transporting the Machine
31
Start-Up Procedure
32
Prior to Start-Up
32
Starting the Engine
32
Starting the Engine with Jump Leads
33
Operation with Radio Remote Control
34
Driving the Machine; Working Operation
35
Persons in the Danger Zone
35
Driving the Machine
35
Driving up and down Slopes
35
Cross Slope
35
Working with Vibration
36
Parking the Machine
36
Refuelling
37
Emergency Procedures
38
Actuating the Emergency Stop Switch
38
Disconnecting the Battery
38
Recovering the Machine
38
Maintenance Work
39
Preliminary Remarks
39
Working on Hydraulic Lines
39
Working on the Engine
39
Maintenance Work on Electric Components and Battery
40
Cleaning Work
40
After Maintenance Work
40
Repair
41
Signage
42
4 Indicators and Control Elements
51
Operating Mode Toggle Switch
52
Display Module
53
Main Battery Switch
54
Remote Control
55
Steering Lever
55
Vibration Pre-Selection Toggle Switch
56
Toggle Switch for Travel Ranges
56
Engine Speed Toggle Switch
56
Travel Lever
57
Starter Switch
57
Start Button
57
Vibration Toggle Switch
58
Emergency Stop Switch
58
Button for Warning Horn
58
Radio Operation Control Light
59
5 Checks Prior to Start up
61
Notes on Safety
62
Visual Inspections and Function Tests
63
Checking the Engine Oil Level
64
Checking the Fuel Level; Topping up Fuel
65
Checking the Hydraulic Oil Level
66
Checking the Coolant Level
67
Checking the Rubber Buffers
68
6 Operation
69
Preliminary Remarks
70
BOSS Safety System
71
Notes on Radio Operation
72
Start-Up Procedure
74
Preparing the Remote Control
74
Checking the Remote Control
75
Checking the BOSS Safety System
79
Starting the Engine
81
Travel Operation
83
Preliminary Remarks and Safety Notes
83
Driving the Machine
84
Working with Vibration
86
Preliminary Remarks and Safety Notes
86
Vibration in Automatic Mode
86
Manual Vibration
88
Parking the Machine in Secured Condition
90
Remote Control Battery (Radio Operation)
92
Changing the Battery
92
Charging the Power Pack in the Machine
93
Charging the Power Pack with the External Battery Charger
94
7 Loading / Transporting the Machine
95
Preparation for Transport
96
Loading the Machine
97
Lashing the Machine to the Transport Vehicle
98
Loading by Crane
99
After Transport
100
8 Maintenance
101
Preliminary Remarks and Safety Notes
102
Preparations/Concluding Work
103
Opening the Protection Hoods
103
Engaging/Releasing the Articulation Lock
103
Fuels and Lubricants
105
Engine Oil
105
Fuel
106
Coolant
107
Oil for Exciter Shaft Housing
108
Hydraulic Oil
108
List of Fuels and Lubricants
109
Running-In Instructions
110
General
110
After 50 Operating Hours
110
After 250 Operating Hours
110
Maintenance Table
111
Weekly
112
Air Filter Maintenance
112
Checking and Cleaning the Water Separator
115
Every 250 Operating Hours/Annually
116
Change Engine Oil and Oil Filter Cartridge
116
Checking, Tensioning the V-Belt
117
Replacing the Air Filter
118
Check the Air Intake Lines
119
Changing the Oil in the Exciter Housing
120
Replacing the Fuel Filter; Bleeding the Fuel System
122
Draining the Fuel Tank Sludge
124
Checking Radiator Hoses and Hose Clamps
124
Servicing the Battery; Checking the Main Battery Shutoff
125
Every 500 Operating Hours
127
Replacing the V-Belt
127
Every 1000 Operating Hours
128
Adjusting the Valve Clearance
128
Every 2000 Operating Hours
131
Changing the Hydraulic Oil and Filter
131
Changing the Coolant
133
Replacing Hoses
135
Check the Injection Valves
135
Every 3000 Operating Hours
136
Checking the Fuel Injection Pump
136
As Required
137
Checking/Adjusting the Scrapers
137
Cleaning the Radiator Module
137
Checking the Central Screw of the Drive Hub
139
Measures Prior to Extended Shutdown Period
139
9 Setting up / Refitting
143
Drum Extension
144
Preliminary Remarks and Safety Notes
144
Removing the Drum Extension
144
Attaching the Drum Extension
145
Teaching the BOSS Safety Field System
146
10 Troubleshooting
149
Starting the Engine with Jump Leads
150
Switching off the Machine Manually
151
Decrease in the Hydraulic Oil Level
153
Fuse Assignment
155
Notes on Safety
155
Fuse Box
155
Main Fuse
156
Engine Faults
157
Remote Control Faults (Cable Operation)
159
Remote Control Faults (Radio Operation)
161
Faults in BOSS Safety System
163
Fault Code Display
164
Entering Input Codes Via the Display Unit
165
11 Disposal
167
Final Shut-Down of Machine
168
12 Appendix
169
List of Fault Codes
170
Input Codes for BLM Control
181
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