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Svedala Demag DF 115 P/D
Dynapac Svedala Demag DF 115 P/D Finisher Manuals
Manuals and User Guides for Dynapac Svedala Demag DF 115 P/D Finisher. We have
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Dynapac Svedala Demag DF 115 P/D Finisher manual available for free PDF download: Operation & Maintenance Manual
Dynapac Svedala Demag DF 115 P/D Operation & Maintenance Manual (234 pages)
Paver finisher
Brand:
Dynapac
| Category:
Construction Equipment
| Size: 7 MB
Table of Contents
Table of Contents
3
Preface
11
General Safety Instructions
12
Acts, Directives, Accident Prevention Regulations
12
Warning Instructions
12
Prohibitive Signs
14
Protective Gear
15
Environmental Protection
16
Fire Prevention
16
Further Instructions
17
A Correct Use and Application
19
B Vehicle Description
21
Application
21
Description of Assemblies and Functions
22
Vehicle
23
Construction
23
Danger Zones
26
Safety Devices
27
Emergency Stop Button
27
Service Brake („Foot Brake")
27
Steering
27
Horn
27
Ignition Key / Lights
27
Main Switch (17)
28
Hopper Transport Safeguards (18)
28
Screed Transport Safeguards (19)
28
Latch for Protective Roof (20)
28
Technical Data, Standard Configuration
30
Dimensions (All Dimensions in MM)
30
Allowed Angle of Rise and Slope
31
Allowed Angle of Driving up
31
Turning Circle
31
Weights DF115P/D (All Weights in T)
32
Weights DF125P/D (All Weights in T)
32
Performance Data DF115P/D
33
Performance Data DF125P/D
34
Traction Drive/Chassis
35
Engine DF115P/D
35
Engine DF125P/D
35
Hydraulic System
35
Material Compartment (Hopper)
36
Material Conveying
36
Material Distribution
36
Screed Lifting Device
37
Electrical System
37
Location of Instruction Labels and Identification Plates
38
Identification Label for the Paver Finisher (6)
40
EN Standards
41
Continuous Sound Level DF115P/D, Deutz TCD2013L04
41
Operating Conditions During Measurement
41
Measuring Point Configuration
41
Continuous Sound Level DF125P/D, Deutz TCD2013L06
42
Operating Conditions During Measurement
42
Measuring Point Configuration
42
Vibration Acting on the Entire Body
43
Vibrations Acting on Hands and Arms
43
Electromagnetic Compatibility (EMC)
43
C1.0 Transportation
45
Safety Regulations for Transportation
45
Transportation on Low-Bed Trailers
46
Preparations
46
Drive Onto the Low-Bed Trailer
48
Secure the Paver Finisher in Its Position to the Low-Bed Trailer
49
After Transportation
49
Transportation
50
Preparations
50
Traction Drive
52
Loading by Crane
53
Towing
54
Safely Parking the Vehicle
56
D1.3 Operation
57
Safety Regulations
57
Operating Elements
58
Operating Panel
58
Remote Control
77
Front Side
78
Reverse Side
79
D3.0 Operation
81
Operating Elements on the Paver Finisher
81
Batteries (71)
81
Battery Main Switch (72)
81
Transport Safeguards for the Hopper (73)
82
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
83
Seat Lock (Behind the Driver's Seat) (75)
83
Service Brake („Foot Brake") (76)
84
Separator Fluid Spraying System (80) (O)
85
On / off Switch for Additional Headlight in the Roof (85)
86
On / off Switch for Fuel Tank Filler Pump (85A)
86
On / off Switch Special Lighting (85B)
86
On / off Switch Exhaust of Asphalt Vapours (85C)
86
On/Off Switch of Work Headlights (85D)
87
On/Off Switch of Flasher (85E)
87
On / off Switch Connection Sockets (85F)
87
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)
87
Hydraulic Folding Roof (87) (O)
88
Electric Setting of the Transportation Volume of the Conveyor (O) (88)
89
Conveyor Limit Switches (89)
89
Ultrasonic Auger Limit Switches (90) (Left and Right)
90
Sockets for Working Lights (Left and Right) (92)
90
Pressure Control Valve for Screed Charging/Relieving (93)
91
Pressure Control Valve for Screed Stop with Pretensioning (93A)
91
Pressure Gauge for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
91
Front Wheel Drive Pressure Regulating Valve (94) (O)
92
Pressure Gauge of the Front Wheel Drive (94A) (O)
92
Central Lubrication Unit (O) (100)
93
Particle Filter - Control Light (102) (O)
94
Front and Side Window (O) (103)
95
Adjustment of Screed Eccentric (O) (104)
96
D4.5 Operation
97
Preparation of Operation
97
Required Devices and Aids
97
Before Starting Work (in the Morning or When Starting Paving)
97
Checklist for the Machine Operator
98
Starting the Paver Finisher
100
Before Starting the Paver Finisher
100
Normal" Starting
100
External Starting (Starting Aid)
101
After Starting
102
Indicator Lamps
102
Battery Charge Indicator (1)
102
Oil Pressure Indicator Lamp for the Traction Drive (2)
102
Preparations for Paving
104
Separating Agent
104
Screed Heater
104
Direction Marks
104
Loading/Distributing Material
105
Starting for Paving
107
Checks During Paving
109
Paver Function
109
Quality of the Layer
109
Paving with Functions "Screed Control, Stopping of Paver Finisher" and "Screed Loading / Unloading
110
General
110
Screed Charging/Relieving
111
Screed Control with the Paver Finisher Standing Still (Floating Position with and Without Prestressing)
111
Screed Control with the Paver Finisher at Standstill - with Floating Position Prestressing
112
Adjusting the Pressure
112
Adjustment of Pressure for the Loading/Offloading of the Screed
113
Screed Control Pressure with the Paver Finisher at Standstill - Set the Floating Position with Prestressing (O)
113
Interrupting/Terminating Operation
114
During Breaks (E.g. the Material Supply Truck Is Late)
114
During Extended Interruptions (E.g. Lunch Break)
114
When Work Is Finished
115
Malfunctions
117
Querying the Error Messages of the Traction Engine
117
Display of the Number Code
117
Error Messages
120
FMI-Codes
125
Problems During Paving
126
Malfunctions on the Paver Finisher or Screed
128
E01 Set-Up and Modification
131
Special Notes on Safety
131
Auger
132
Height Adjustment
132
Auger Crossbeam Installed in a Fixed Position
132
Mechanical Adjustment with Ratchet (Optional)
133
In Case of Hydraulic Adjustment (Option)
133
Auger Extension, Auger Type I
135
Mounting Extension Parts
136
Mounting Support Tube Extensions
137
Installing Tunnel Plates
138
Installing Additional Braces
139
Auger Mounting Chart for Ø 310 MM Auger
140
Auger Mounting Chart for Ø 380 MM Auger
141
Auger Extension, Auger Type II
142
Mounting Extension Parts
143
Auger Modification Plan
145
Screed
147
Electrical Connections
147
Remote Controls
147
Grade Control
147
Auger Limit Switches
147
Working Lights
147
F1.0 Maintenance
149
Notes Regarding Safety
149
F2.2 Maintenance Review
151
Maintenance Review
151
F3.0 Maintenance - Conveyor
153
Maintenance - Conveyor
153
Maintenance Intervals
154
Points of Maintenance
154
Chain Tightness of the Conveyor (1)
155
The Drive of Conveyor (to the Left/To the Right) (2)
156
F4.1 Maintenance - Auger
157
Maintenance - Auger Sub-Unit
157
Maintenance Intervals
158
Points of Maintenance
158
Auger - Outer Bearing (1)
159
Auger Planetary Gear (2)
159
Drive Chain (3) of the Transport Augers
160
Auger Case (4)
162
F5.1 Maintenance - Engine
165
Maintenance - Engine Sub-Unit
165
Maintenance Intervals
166
Points of Maintenance
166
Engine Fuel Tank (1)
168
Engine Lube-Oil System (2)
169
Engine Fuel System (3)
171
Engine Air Filter (4)
173
Coolant System of the Engine (5)
174
Engine Drive Belt (6)
174
Engine Exhaust System (7)
175
F6.0 Maintenance - Hydraulic System
177
Maintenance - Hydraulic System
177
Maintenance Intervals
178
Points of Maintenance
178
Hydraulic Oil Tank (1)
178
Suction/Return Flow Hydraulic Filter (2)
180
Venting the Filter
181
High Pressure Filter (3)
182
Pump Distribution Gear (4)
183
Hydraulic Hoses (5)
184
F7.4 Maintenance - Travel Drive, Steering
185
Maintenance - Travel Drive, Steering
185
Maintenance Intervals
186
Points of Maintenance
186
Planetary Gear (1)
187
Air Pressure (Driving Wheels) (2)
188
Places of Lubrication (3)
189
Steering
189
F8.0 Maintenance - Electronic System
191
Maintenance - Electronic System
191
Maintenance Intervals
192
Points of Maintenance
192
Batteries (1)
195
Generator (2)
196
Adjustment of Belt Tightness
198
Replacement of Belt
198
Electric Fuses (3)
201
Type of Machine: Conventional Electronics
201
Terminal Box
201
Fuses in Terminal Box (B)
202
Relays in Terminal Box (C)
203
Fuses on Operating Panel
204
Relays in Operating Panel
205
Type of Machine: PLC Electronics
206
Terminal Box
206
Fuses in Terminal Box
207
Relays in Terminal Box (C)
209
Fuses on Operating Panel
210
F9.0 Maintenance - Points of Lubrication
211
Maintenance- Points of Lubrication
211
Maintenance Intervals
212
Points of Maintenance
212
Central Lubrication (1)
213
Bearings (2)
217
F10.0 Checks, Decommissioning
219
Tests, Check-Up, Cleaning, Stopping
219
Maintenance Intervals
220
General Observation
221
Checks by a Specialist
221
Cleaning
222
Conservation of Paver Finisher
223
Downtime up to 6 Months
223
Downtime between 6 Months and 1 Year
223
Re-Commissioning
223
F11.3 Lubricants and Operating Substances
225
Lubricants and Operating Substances
225
Hydraulic Oils
226
Filling Volumes
227
Notes on Changing over from Mineral Oil to Synthetic Oil / Synthetic Oil to Mineral Oil
231
Track Planetary Gear
231
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