Dynapac DF 145 P Manuals

Manuals and User Guides for Dynapac DF 145 P. We have 1 Dynapac DF 145 P manual available for free PDF download: Operation & Maintenance Manual

Dynapac DF 145 P Operation & Maintenance Manual (234 pages)

Paver finisher Svedala Demag

Brand: Dynapac | Category: Construction Equipment | Size: 6 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Acts, Directives, Accident Prevention Regulations
12
Warning Instructions
12
Prohibitive Signs
14
Protective Gear
15
Environmental Protection
16
Fire Prevention
16
Further Instructions
17
A Correct Use and Application
19
B Vehicle Description
21
Application
21
Description of Assemblies and Functions
22
Vehicle
23
Construction
23
Danger Zones
26
Safety Devices
27
Emergency Stop Button
27
Parking Brake („Hand Brake") (16)
27
Service Brake („Foot Brake") (17)
27
Steering
27
Horn
27
Ignition Key / Lights
27
Main Switch (17)
28
Hopper Transport Safeguards (18)
28
Screed Transport Safeguards (19)
28
Latch for Protective Roof (20)
28
Technical Data, Standard Configuration
30
Dimensions (All Dimensions in MM)
30
Allowed Angle of Rise and Slope
31
Allowed Angle of Driving up
31
Turning Radius, Turning Circle
31
Weights (All Weights in T)
32
Capacity Data
33
Traction Drive/Chassis
34
Motor
34
Hydraulic System
34
Material Compartment (Hopper)
35
Material Conveying
35
Material Distribution
35
Screed Lifting Device
36
Electrical System
36
Location of Instruction Labels and Identification Plates
37
Identification Label for the Paver Finisher (6)
39
Standards
40
Continuous Sound Level
40
Operating Conditions During Measurement
40
Measuring Point Configuration
40
Vibration Acting on the Entire Body
41
Vibrations Acting on Hands and Arms
41
Electromagnetic Compatibility (EMC)
41
C1.3 Transportation
43
Safety Regulations for Transportation
43
Transportation on Low-Bed Trailers
44
Preparations
44
Drive Onto the Low-Bed Trailer
46
Secure the Paver Finisher in Its Position to the Low-Bed Trailer
47
After Transportation
47
Transportation
48
Preparations
48
Traction Drive
50
Loading by Crane
51
Towing
52
Safely Parking the Vehicle
53
D1.6 Operation
55
Safety Regulations
55
Operating Elements
56
Operating Panel
56
Remote Control
76
Front Side
77
Reverse Side
78
D3.2 Operation
79
Operating Elements on the Paver Finisher
79
Engine Hood (70)
79
Batteries (71)
79
Battery Main Switch (72)
80
Transport Safeguards for the Hopper (73)
81
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
82
Seat Lock (Behind the Driver's Seat) (75)
82
Service Brake („Foot Brake") (76)
83
Change Lever of the Two-Stage Transmission (78)
83
Change Lever of the Differential Lock (79)
84
Separator Fluid Spraying System (80) (O)
85
On / off Switch for Additional Headlight in the Roof (85)
86
On / off Switch for Fuel Tank Filler Pump (85A)
86
On / off Switch Special Lighting (85B)
86
On / off Switch Exhaust of Asphalt Vapours (85C)
86
On/Off Switch of Work Headlights (85D)
87
On/Off Switch of Flasher (85E)
87
On / off Switch Connection Sockets (85F)
87
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)
87
Hydraulic Folding Roof (87) (O)
88
Electric Setting of the Transportation Volume of the Conveyor (O) (88)
89
Conveyor Limit Switches (89)
89
Ultrasonic Auger Limit Switches (90) (Left and Right)
90
Sockets for Working Lights (Left and Right) (92)
90
Pressure Control Valve for Screed Charging/Relieving (93) (O)
91
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
91
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
91
Front Wheel Drive Pressure Regulating Valve (94) (O)
92
Pressure Gauge of the Front Wheel Drive (94A) (O)
92
Central Lubrication Unit (O) (100)
93
Particle Filter - Control Light (102) (O)
94
Front and Side Window (O) (103)
95
Adjustment of Screed Eccentric (O) (104)
95
D4.9 Operation
97
Preparation of Operation
97
Required Devices and Aids
97
Before Starting Work (in the Morning or When Starting Paving)
97
Checklist for the Machine Operator
98
Starting the Paver Finisher
100
Before Starting the Paver Finisher
100
Normal" Starting
100
External Starting (Starting Aid)
100
After Starting
102
Indicator Lamps
103
Battery Charge Indicator (1)
103
Oil Pressure Indicator Lamp for the Traction Drive (2)
103
Preparations for Paving
105
Separating Agent
105
Screed Heater
105
Direction Marks
105
Loading/Distributing Material
106
Starting for Paving
108
Checks During Paving
110
Paver Function
110
Quality of the Layer
110
Paving with Screed Stopper and Screed Charging/Relieving
111
General
111
Screed Charging/Relieving
111
Screed Stop
111
Screed Stop with Prestressing
112
Adjusting the Pressure
112
Adjustment of Pressure for the Loading/Offloading of the Screed
113
Set the Pressure of Screed Stopping with Pretensioning (O)
113
Interrupting/Terminating Operation
114
During Breaks (E.g. the Material Supply Truck Is Late)
114
During Extended Interruptions (E.g. Lunch Break)
114
When Work Is Finished
115
Malfunctions
117
Querying the Error Messages of the Traction Engine
117
Output of Numerical Code
117
Error Messages
119
Problems During Paving
126
Malfunctions on the Paver Finisher or Screed
128
E01 Set-Up and Modification
131
Special Notes on Safety
131
Auger
132
Height Adjustment
132
Auger Crossbeam Installed in a Fixed Position
132
Mechanical Adjustment with Ratchet (Optional)
133
In Case of Hydraulic Adjustment (Option)
133
Auger Extension, Auger Type I
135
Mounting Extension Parts
136
Mounting Support Tube Extensions
137
Installing Tunnel Plates
138
Installing Additional Braces
139
Auger Mounting Chart for Ø 310 MM Auger
140
Auger Mounting Chart for Ø 380 MM Auger
141
Mounting Extension Parts
143
Auger Modification Plan
145
Screed
147
Electrical Connections
147
Remote Controls
147
Grade Control
147
Auger Limit Switches
147
Working Lights
147
F1.0 Maintenance
149
Notes Regarding Safety
149
F2.0 Maintenance Review
151
Maintenance Review
151
F3.1 Maintenance - Conveyor
153
Maintenance - Conveyor
153
Maintenance Intervals
154
Points of Maintenance
154
Chain Tightness of the Conveyor (1)
155
The Drive of Conveyor (to the Left/To the Right) (2)
156
F4.1 Maintenance - Auger
157
Maintenance - Auger Sub-Unit
157
Maintenance Intervals
158
Points of Maintenance
158
Auger - Outer Bearing (1)
159
Auger Planetary Gear (2)
159
Drive Chain (3) of the Transport Augers
160
Auger Case (4)
162
F 5.2 Maintenance - Engine
165
Maintenance - Engine Sub-Unit
165
Maintenance Intervals
166
Points of Maintenance
166
Engine Lube-Oil System (2)
166
Engine Fuel System (3)
166
Engine Air Filter (4)
167
Coolant System of the Engine (5)
174
Engine Drive Belt (6)
174
Engine Exhaust System (7)
175
F6.1 Maintenance - Hydraulic System
177
Maintenance - Hydraulic System
177
Maintenance Intervals
178
Points of Maintenance
178
Hydraulic Oil Tank (1)
178
Suction/Return Flow Hydraulic Filter (2)
180
High Pressure Filter (3)
181
Pump Distribution Gear (4)
182
Hydraulic Hoses (5)
183
F7.3 Maintenance - Travel Drive, Steering
185
Maintenance - Travel Drive, Steering
185
Maintenance Intervals
186
Points of Maintenance
186
Chain Tightness (Drive) - (1)
186
Drive Shaft (2)
186
Air Pressure (Driving Wheels) (3)
189
Places of Lubrication (4)
190
Steering
190
F8.3 Maintenance - Electronic System
191
Maintenance - Electronic System
191
Maintenance Intervals
192
Points of Maintenance
195
Batteries (1)
195
Generator (2)
196
Adjustment of Belt Tightness
198
Replacement of Belt
198
Checking / Adjusting Belt Tension
200
If Necessary, Adjust the Belt Tension
200
Electric Fuses (3)
201
Type of Machine: Conventional Electronics
201
Terminal Box
201
Fuses in Terminal Box (B)
202
Fuses on Operating Panel
203
Relays in Operating Panel
204
Type of Machine: PLC Electronics
205
Terminal Box
205
Fuses in Terminal Box
206
Relays in Terminal Box (C)
208
Fuses on Operating Panel
209
F9.0 Maintenance - Points of Lubrication
211
Maintenance- Points of Lubrication
211
Maintenance Intervals
212
Points of Maintenance
212
Central Lubrication (1)
213
Bearings (2)
217
F10.0 Checks, Decommissioning
219
Tests, Check-Up, Cleaning, Stopping
219
Maintenance Intervals
220
General Observation
221
Checks by a Specialist
221
Cleaning
222
Conservation of Paver Finisher
223
Downtime up to 6 Months
223
Downtime between 6 Months and 1 Year
223
Re-Commissioning
223
F11.3 Lubricants and Operating Substances
225
Lubricants and Operating Substances
225
Hydraulic Oils
226
Filling Volumes
227
Notes on Changing over from Mineral Oil to Synthetic Oil / Synthetic Oil to Mineral Oil
231
Track Planetary Gear
231

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Dynapac DF 145 P Operation & Maintenance Manual (234 pages)

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