Duplo DF-1000 Manuals

Duplo DF-1000 Manuals

Manuals and User Guides for Duplo DF-1000. We have 2 Duplo DF-1000 manuals available for free PDF download: Service Manual, Instruction Manual

Duplo DF-1000 Service Manual

Duplo DF-1000 Service Manual (148 pages)

Air Suction Paper Folder

Brand: Duplo | Category: Booklet makers | Size: 16 MB

Table of Contents

Power Supply
5
Operating Environment
6
Maintenance, Etc
7
Warning and Caution Label Locations
9
Collection of this Unit
10
Environmental Preservation

10
- Table of Contents
  11
Chapter 1 Features

16
- Speciﬁcations
  17
- Functions
  19
- Paper
  20
- Others
  21
Names of Parts

22
- External Parts
  22
Control Panel

24
- User Menu (Function Setting Mode)
  25
User Adjustments

27
User Maintenance

33
- List of Maintenance Items
  33
- Cleaning by User
  33
- Cleaning the Sensors
  33
- Cleaning the Suction Belts
  35
- Cleaning the Folding Rollers
  35
- Cleaning the Stacker Belts
  36
- Replacement by User
  36
Chapter 2 OPERATIONS

37
Outline

38
- Function Conﬁguration
  38
- Block Diagram of Structure
  39
- Basic Operations
  42
- Operations at Power on
  42
- Operations at Power off
  42
- Operation During Processing
  42
- Stopping Operations When Problems Occur
  43
External Cover/Control Section

44
- Power Supply
  44
- Outline
  44
- Safety Function
  44
- Main Motor Control
  46
- Outline
  46
- Operations
  46
- Counter
  47
- Operations
  47
- Outline
  47
- Conﬁguration
  48
- Paper Feed Section
  48
- Paper Feed Operations
  49
- Paper Feed Tray Section
  50
- Outline
  50
- Side Guide Section
  50
- Tray Up/Down Section
  52
- Suction Conveyance Section
  53
- Outline
  53
- Separator Section
  53
- Suction Section
  54
- Conveyance Section
  56
- Registration Section
  57
- Outline
  57
- Registration Control (Skew Correction)
  57
Folding Section

59
- Outline
  59
- Conﬁguration
  59
- Folding Operations
  59
- Folding Plate Section
  62
- Outline
  62
- Folding Stopper Sections of Folding Plates 1 and 2
  62
- Folding Roller Section
  64
- Conﬁguration
  64
Paper Ejection Section

65
- Outline
  65
- Conﬁguration
  65
- Paper Ejection Operations
  65
- Stacker Belt Section
  66
- Conﬁguration
  66
- Stacker Belt Drive
  66
- Stacker Roller Section
  67
- Conﬁguration
  67
- Lever Unit Drive
  67
Chapter 3 DISASSEMBLY/ASSEMBLY

69
External Cover/Control Section

70
- External Cover Section
  70
- External Cover
  70
- Control Panel Section
  71
- Removing the Control Panel
  71
- Board
  71
- Removing the MC Unit
  71
- Power Supply/Drive
  72
- Removing the Switching Power Supply
  72
- Removing the Main Motor (MOT1)
  72
- Removing the Paper Feed Tray Motor
  73
Paper Feed Section

74
Folding Section

76
Paper Ejection Section

79
Chapter 4 MAINTENANCE/INSPECTION

81
List of Maintenance Tools

82
- General Tools
  82
- Special Tools
  82
Product Lifespan/Parts Lifespan

83
Periodic Maintenance

84
- Basic Maintenance
  84
- Cleaning
  84
- Oiling
  84
Chapter 5 STANDARDS/ADJUSTMENTS

85
Basic Adjustment Procedures

86
External Cover/Control Section

87
Paper Feed Section

90
Folding Section

96
Paper Ejection Section

106
Chapter 6 MAINTENANCE MODE

107
Outline

108
Maintenance Mode Operations

109
- Entering the Maintenance Mode
  109
- Exiting the Maintenance Mode
  109
Menus and Functions

110
- Menu List
  110
- Other Functions
  116
- Setting the Paper Feed Tray Sensor 2 (PS9) to off
  116
Upgrading the Program Version

117
- Outline
  117
- Preparing the Rewriting Tool (EPROM)
  117
- Upgrading the Version
  117
Data Initialization

118
- Erasing Standard Folding Correction/Custom Folding Data
  118
- Initializing the EEPROM
  118
Chapter 7 TROUBLESHOOTING

119
Outline

120
Troubleshooting by Phenomenon

121
- Paper Feed Problems
  121
- Mis-Feed
  121
- Continuous-Feed
  121
- Folding Problems
  121
- Folding Misalignment Along Vertical Length of Paper
  121
- Folding Misalignment Along Sides of Paper
  122
- When Paper Is Not Folded at the Normal Position
  122
Troubleshooting by Message Displayed

123
- Paper Jam Messages
  123
- Error Messages
  124
  - When "F.PLATE SET ERR" Is Displayed
    124
  - When "FEED ERROR" Is Displayed
    124
- Trouble Messages
  125
- Other Messages
  128
- When "NO PAPER" Is Displayed
  128
Troubleshooting for Operation Failures

129
Appendix

131
List of Displayed Messages

132
- No Paper
  132
- Key Input Error
  132
- Cover Open
  132
- Paper Jam/Error
  132
- Trouble
  133
Layout of Electrical Parts

134
- Front of Unit
  134
- Back of Unit
  135
- Inside Unit
  136
- Paper Feed Section
  137
- Folding Plate Section
  138
- Paper Ejection Section
  139
Layout of Boards

140
- MC Unit
  140
- Control Panel
  141
- Switching Power Supply
  141
- PS P.W.B. Unit
  141
Overall Schematic Diagram

143
Wiring Diagram

145
- Duplo Df-1000 12T-M12M0
  147

Advertisement

Duplo DF-1000 Instruction Manual

Duplo DF-1000 Instruction Manual (86 pages)

Air Suction Paper Folder

Brand: Duplo | Category: Folding Machines | Size: 6 MB

Table of Contents

Safety Precautions
6
Table of Contents
10
Chapter 1 Before Operation

11
Names and Operation of Parts

12
Names and Operation of Control Panel

16
Description of LCD

17
Handling of Paper

18
- Paper Used
  18
- Precautions on Stacking Paper
  19
Chapter 2 Basic Operation

21
Standard Folding of Standard Paper

22
- Standard Paper
  22
- Standard Folding Modes
  22
- Operation Procedure
  23
Chapter 3 Applied Use

29
Standard Folding of Non-Standard Paper

30
- Paper Size Restrictions
  30
- Operation Procedure
  30
Custom Folding

33
- Paper Size Restrictions
  33
- Operation Procedure
  33
Using Special Paper

36
- Art Paper, Coated Paper
  36
- Recycled Paper
  37
- B6 Size Paper
  38
Function Setting Mode

39
- Non-Standard Paper Length Setting
  39
- Operation Mode Setting
  40
- Interval Setting
  43
- Separating Air Strength Setting
  45
- Paper Feed Interval Setting
  46
- Stacking Amount Setting
  47
- Stacker Belt Setting
  48
- Thick Paper Stopper Correction Setting
  49
Chapter 4 Troubleshooting

51
Correcting Folding Misalignment

52
Adjusting the Stacker Roller

63
- Changing the Stacker Roller Position
  63
- Changing the Stacker Roller Height
  64
When Paper Jamming Occurs

65
Error Messages

69
- Paper Jam Messages
  69
- Operation Error Messages
  69
- Key Input Error Messages
  71
- Motor and Sensor Error Messages
  71
- Speciﬁcations
  71
Troubleshooting

74
Chapter 5 Maintenance

77
Cleaning the Unit

78
Appendix

83
Specifications

84

Advertisement

Related Products

Duplo Categories

Folding Machines

Printer

Printer Cutter Binding Machine Disc Duplicator

More Duplo Manuals