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Folding Machines
DF-915
Duplo DF-915 Manuals
Manuals and User Guides for Duplo DF-915. We have
2
Duplo DF-915 manuals available for free PDF download: Maintenance Manual, Instruction Manual
Duplo DF-915 Maintenance Manual (95 pages)
Brand:
Duplo
| Category:
Folding Machines
| Size: 2.55 MB
Table of Contents
Paper Folder
2
Table of Contents
2
Chapter 1 Mechanism
4
Outline of Machine
4
Names of Parts
4
Layout of Folding Plates and Folded Size by Folding Mode
6
Outline of Mechanisms and Adjustments
8
Folding Section and Drive Mechanism
8
Paper Feed Tray
17
Separating Mechanism
25
Paper Feed Inlet
26
Paper Ejection Mechanism
28
Folding Plates
31
Exterior and Detection Switches
49
Periodic Inspections
52
Inspection Points and Procedure
52
Other General Precautions
52
Troubleshooting Guide (Mechanical Causes)
54
When Paper Is Conveyed Skewed
54
When Paper Wrinkles
54
When Abnormal Sounds (Metal Sliding Sounds) Are Produced During Rotation of Folding Rollers
54
When Stacker Belt Rotates Heavily
54
Stopping Position of Paper Lead Edge Does Not Stabilize During Paper Feed, and Paper Jams Near Paper Feed Inlet Sensor
55
When Paper Slips Frequently
55
When Continuous-Feed Occurs Frequently with Small Paper (B7, INV, Etc.)
55
When Folding Stopper Moves Abnormally Slow
55
When Stacker Belt Slips
55
Paper Jams at Folding Unit or
56
At Folded Line with Thin Paper
56
Paper Jams at Folding Unit or Flattening of Folded Line Occurs During Folding Modes Other than Single Folding and When Thick Paper
56
Single Folding and When Thick Paper Is Used
56
When Folding Misalignment Along Sides of Paper Is Large
56
When Folding Misalignment Along Vertical Length of Paper Is Large
56
When Motor Lock of Folding Plate 2 Occurs
56
Electrical Components
57
Block Diagram of Structure and Outline of each Block
58
Chapter 2 Electrical
58
Control Panel
62
MC Unit
62
Paper Ejection Outlet Sensor
62
Paper Feed Inlet Sensor
62
Paper Switch
62
Top Cover Switch
62
Folding Plate 1 Index Sensor A/B
63
Folding Plate 1 Set Switch
63
Folding Plate 2 Index Sensor A/B
63
Folding Plate 2 Set Switch
63
Paper Ejection Cover Sensor (DF-920 Only)
63
Paper Feed Tray Lower Limit Detection Switch (DF-920 Only)
63
Paper Feed Tray Upper Limit Detection Switch (DF-920 Only)
63
Side Cover Switch (DF-920 Only)
63
Folding Plate 1 Home Sensor
64
Folding Plate 1 Motor
64
Folding Plate 2 Home Sensor
64
Folding Plate 2 Motor
64
Main Motor
64
Paper Feed Clutch
64
Paper Feed Tray Up/Down Motor (DF-920 Only)
64
Stacker Roller Home Sensor
64
Stacker Roller Moving Motor
64
Main Motor Index Sensor
65
Paper Ejection Clutch
65
Paper Feed Tray Set Switch (DF-915 Only)
65
Switching Power Supply
65
Power Switch
65
Power Inlet
65
Power Cord
65
PS P.W.B. Unit
65
Errors and Causes
66
When Paper Jams Occur
66
Troubleshooting
66
Other Condition Messages
68
Emergency Measures When the Paper Switch Damages
70
Maintenance Mode
71
Entering the Maintenance Mode
71
Setting the Maintenance Mode
71
List of Maintenance Modes
72
Precautions for Setting Folding Stopper Fixed Mode (DF-920 Only)
83
Backup Data Form
84
Initializing the Memory
86
Precautions on Replacing the MC Unit
87
Upgrading the Program Version
88
Overall Schematic Diagram (DF-920)
89
Overall Schematic Diagram (DF-915)
90
Wiring Diagram 1/2 (DF-920)
91
Wiring Diagram 2/2 (DF-920)
92
Wiring Diagram 1/2 (DF-915)
93
Wiring Diagram 2/2 (DF-915)
94
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Duplo DF-915 Instruction Manual (63 pages)
Paper Folder
Brand:
Duplo
| Category:
Folding Machines
| Size: 1.16 MB
Table of Contents
Table of Contents
5
Safety Precautions
6
Caution Label Location
8
Installation Precautions
8
Installation Location
8
Precautions in Moving the Unit
8
Usage Precautions
9
Power Supply
9
Operating Environment
9
Storage Conditions
9
Maintenance
9
Installation
10
Standard Accessories
10
Installation Procedure
11
Names and Operation of Parts
14
External Parts
14
Internal Parts
15
Control Panel
17
Names and Operation of Control Panel
17
Description of Windows
19
Types of Buzzer Sounds
21
Precautions Prior to Use
22
Paper Used
22
Precautions on Stacking Paper
23
Automatic Detection of Paper Size
23
Checking the Front/Back, Top/End of Paper
24
Using the "QUICK START
24
Paper Folding Methods
25
Standard Folding of Standard Paper
26
Standard Paper
26
Standard Folding Modes
26
Operation Procedure
26
Correcting Folding Misalignment Along Sides of Paper
30
Folding Misalignment
30
Correcting Folding Misalignment Along Vertical Length of Paper
31
Correcting Deformed Folding
36
Standard Folding of Non-Standard Paper
37
Paper Size Restrictions
37
Operation Procedure
37
Custom Folding
40
Paper Size Restrictions
40
Operation Procedure
40
Cross Folding
43
Cross Folding Methods
43
Precautions on Cross Folding
43
Cross Folding of Standard Paper
44
Cross Folding of Non-Standard Paper
45
Cross Folding Paper at the Desired Folding Position
45
Using Art Paper and Coated Paper
46
Characteristics of Art Paper and Coated Paper
46
Operation Procedure
46
Using Special Paper
47
Double Folding Thick Paper
47
Using Recycled Paper
47
Folding Small Size Paper
48
Stacker Roller
49
Changing the Stacker Roller Position
49
Changing the Stacker Roller Height
49
When Paper Jamming Occurs
50
When Paper Jams at Paper Feed Section
50
When Paper Jams Near Paper Feed Ring
50
When Paper Jams Inside Folding Plate
51
When Paper Winds Around Folding Roller
51
When Paper Jams Near Folding Plate 1
52
When Paper Jams Near Folding Plate 2
53
When Paper Jams at Paper Ejection Section
54
Error Messages
55
Troubleshooting
56
Cleaning the Unit
58
Cleaning the Folding Rollers
58
Cleaning the Paper Feed Rings
59
Cleaning the Paper Separator
59
Cleaning the Paper Feed Inlet Sensor
59
Specifications
60
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