Duplo DF-990A Tabletop Folding Machine Manuals

Manuals and User Guides for Duplo DF-990A Tabletop Folding Machine. We have 3 Duplo DF-990A Tabletop Folding Machine manuals available for free PDF download: Service Manual, Instruction Manual, Installation Manual

Duplo DF-990A Service Manual (212 pages)

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Brand: Duplo | Category: Folding Machines | Size: 28 MB

Electrical Parts
5
Abbreviations
6
Safety Precautions
7
Power Supply
8
Operating
9
Maintenance/Others
10
WARNING/CAUTION Labels
12
Environment Consideration
14
Recovery of Products
14
Recovery of Consumables/Parts
14
Table of Contents
15
Introduction
19
Features
20
Main Functions
20
Machine Configuration
20
Specifications
21
Basic Specifications
21
Power Supply/Noise/Size/Mass
21
Media
24
Paper
24
Mechanism and Method
25
Paper Feed/Conveyance/Paper Receiving
25
Performance and Functions
25
Processing Performance
25
Adjusting Functions
27
Additional Function
28
Performance Standard
29
Specifications
29
Names of Parts
30
Exterior
30
Internal Parts
31
Paper Ejection Section
31
Top Cover Section
32
Accessories
33
Control Panel
34
Ready Screen
35
Touch Panel Display
35
Touch Panel Operation Section
37
Df Hand Feed Kit
40
Df Cross Fold Unit
40
Df Counting Unit
41
Operations
43
Outline
44
Functional Configuration
44
Outline of Electrical Circuit
45
Exterior/Control Section/Paper Feed Section
45
Drive Section/Folding Section/Ejecting Section
46
Exterior/Control Section
47
Power Supply
47
Main Parts
47
Safety Function
47
Control/Communication
48
Main Parts
48
Paper Feed Section
49
Outline
49
Operations
51
Drive Section
52
Outline
52
Operations
53
Folding Section
54
Outline
54
Folding Plate 1
56
Outline
56
Operations
57
Folding Plate 2
58
Outline
60
Operations
60
Ejecting Section
60
Operations
61
Disassembly/Assembly
63
Precautions Upon Disassembly/Assembly
64
Screw Stopping Agent
64
Oiling
64
Machines in the Photos
64
Exterior/Control Section
65
Exterior Section
65
Exterior Cover
65
Control Panel
66
LCD Touch Panel (PCB102)
66
KEY PWB Unit (PCB104)
67
SD Card (SDC101)
68
Boards
69
MC Unit (PCB101)
69
Memory Unit (PCB103)
69
Power Supply/Drive/Others
70
Switching Power Supply (PCB001)
70
Paper Feed Section
71
Paper Feed Tray
71
Paper Sensor (PS203)
71
PS PWB Unit (PCB201)
72
Legal Size Sensor (PS205)
73
Driving the Paper Feed Tray
74
Paper Feed Tray Motor (M201)
74
Paper Feed Inlet
76
Feed Jam Sensor (Ps204E/Ps204R)
76
Feed Timing Sensor (Ps206E/Ps206R)
78
Ultrasonic Sensor (S201T/S201R)
79
Paper Feed Ring
80
Paper Separator Base Unit
81
Drive Section
82
Conveying the Paper
82
Conveyance Motor (M101)
82
Feed Clutch (CL101)
83
Drive Belt
85
Folding Section
86
Folding Plate 1
86
Folding Plate 1 Motor (M301)
86
Folding Stopper Drive Belt
88
Folding Plate 2
90
Folding Plate 2 Motor (M302)
90
Folding Stopper Drive Belt
92
Ejecting Section
94
Stacker Drive
94
Eject Belt
94
Stacker Roller Motor (M401)
96
Paper Ejection
97
Eject Jam Sensor (Ps403E/Ps403R)
97
Maintenance/Inspection
99
List of Maintenance Tools
100
General Tools
100
Special Tools
100
Product Life/Parts Life
101
Product Life
101
Parts Life
101
Recommended Parts a (Expendables)
101
Recommended Parts B (Functional Parts)
101
Recommended Parts C (Drive Parts)
101
Recommended Parts D (Semi-Durable Parts)
101
Periodic Maintenance
102
Maintenance Cycle
102
Outline of the Periodic Maintenance
102
Cleaning Points
103
List
103
Cleaning Procedure
104
Solvents/Oils
104
List of Recommendation
104
Application Point of Oil
105
Points to Apply Screw Stopping Agent
110
Standards / Adjustments
113
Basic Adjustment
114
Adjustment During Periodic Maintenance
114
Prior Check and Adjustment
114
Preparations
114
Operation Check
114
Exterior/Control Section
115
Exterior Section
115
Adjusting the Position of the Top Cover Switch (SSW101)
115
Adjusting the Position of the Side Cover L Switch (SSW102)
115
Adjusting the Position of the Folding Plate Switch (SSW103)
115
Paper Feed Section
116
Paper Feed Tray
116
Adjusting the Paper Feed Tray Unit
116
Driving the Paper Feed Tray
117
Adjusting the Paper Feed Tray Upper Limit Sensor (PS201) (DF-999/DF-999A)
117
Adjusting the Paper Feed Tray Lower Limit Sensor (PS202) (DF-999/DF-999A)
117
Paper Feed Inlet
121
Adjusting the Feed Jam Sensor (Ps204E/Ps204R)
121
Drive Section
122
Conveying the Paper
122
Adjustment of the Conveyance Motor (M101)
122
Adjusting the Feed Clutch (CL101)
122
For Adjusting the Tension of Driving Belt
123
Folding Section
124
Folding Plate
124
Adjusting the Folding Plate 1 Motor (M301)
124
Adjusting the STS Belt
125
Adjusting the Parallelism of the Folding Stopper 1
126
Folding Plate 2
129
Adjusting the Folding Plate 2 Motor (M302)
129
Adjusting the STS Belt
130
Adjusting the Parallelism of the Folding Stopper 2
131
Feed the Leading Edge of the Paper Near the Folding Stopper 1 on the Folding Plate
131
Jam Correction Knob
131
Leading Edge of the Paper will be in Parallel
131
With the Folding Stopper 2
131
Folding Stopper 1
131
Fixing Screw
131
Adjusting the Stop Position of Switching Shaft
132
Adjusting Folding Sizes
134
Ejecting Section
136
Stacker Drive
136
Adjusting the Index Plate
136
Maintenance Mode
137
Outline
138
Maintenance Mode
138
Version Upgrading
138
Maintenance Mode Operations
139
Entering the Maintenance Mode
139
Exiting the Maintenance Mode
140
Menus and Functions
141
Version Check
141
Operation Method
141
List
141
Simulation
142
Operation Method
143
List
143
Motion Check
143
Operation Method
144
Sensor Check
144
List
145
Offset
146
Operation Method
146
List
148
Details of Display
148
Procedures for Adjusting Folding Plate 1 and Folding Plate 2
150
Procedures for Adjusting Switching Shaft
150
Procedures for Adjusting Parallelism (Folding Stopper and Leading Edge of Paper)
150
Procedures for Adjusting Sensors
150
Various Settings
151
Operation Method
151
List
151
Language Settings
152
Operation Method
152
List
152
Maintenance Counter
153
Operation Method
153
List
153
Data Reset
154
Operation Method
154
List
154
Error History
155
Operation Method
155
Details of Display
156
Version Upgrading
157
Operation Method
157
List
158
Touch Panel Adjustment
159
Operation Method
159
Version Upgrading
161
MC Unit
161
Preparations
161
Types of Program
161
Obtain the SD Card
161
Upgrading by the SD Card
162
Operational Procedures
162
LCD Touch Panel
164
Preparations
164
Types of Program
164
Specification of the SD Card
164
Changing the Program
164
Troubleshooting
165
Troubleshooting Index
167
Troubleshooting by Display
169
Jam
169
J1000 Feed Err Misfeed
169
J1001 Feed Err Double
169
J1002 Adjust Paper Feed Section
170
J1006 Jam Feed Sec
171
J3002 Jam Conveyance Sec
171
J6002 Jam Paper Eject Sec
172
User Error
173
U1000 the Top Cover Is Open
173
U1300 the Side Cover Is Open
173
U1500 Mount Err Fold Plate1
174
U1601 Turn on D-Feed Detection
174
U1602 Preset Error
174
U2001 Paper Empty
175
U2005 Problem with Paper Load
175
U2007 Position Err Paper Feed Tray
176
Error
177
E1101 Sensor Err D-Feed_Ultrasonic
177
E1902 Wrong Boot Version
177
E1903 Download Sec. Broken
177
E1904 Wrong SD Version
178
E2002 Motor Err Paper Feed Tray
178
E2003 Motor Err Paper Feed Tray
179
E2005 Motor Err Paper Feed Tray
179
E2220 Motor Err Convey
180
E2221 Motor Err Convey
180
E2400 Motor Err Stacker
181
E2401 Motor Err Stacker
181
E2402 Motor Err Stacker
181
E2409 Motor Err Stacker
181
E2410 Motor Err Fold Plate1
182
E2411 Motor Err Fold Plate1
182
E2412 Motor Err Fold Plate1
182
E2419 Motor Err Fold Plate1
182
E2420 Motor Err Fold Plate2
183
E2421 Motor Err Fold Plate2
183
E2422 Motor Err Fold Plate2
183
E2429 Motor Err Fold Plate2
183
Others
184
E4200 Internal Communication Err_D/A
184
E4210 Int. Comm Error EEPROM ACK
184
E4300 Int. Comm Error MC Unit FPGA
184
E4301 Int. Comm Error MC Unit FPGA
184
E4302 Int. Comm Error MC Unit FPGA
184
E5011 Ext. Comm Error Panel Overrun
185
E5012 Ext. Comm Error Panel Parity
185
E5013 Ext. Comm Error Panel Framing
185
E5015 Ext. Comm Error Panel ACK
185
E5770 Ext. Comm Error SD Card
185
Troubleshooting by Symptom
186
Feeding Problems
186
Mis-Feed
186
Double-Feed and Stream-Feed
187
Skew-Feed
187
Folding Problems
188
Folding Misalignment Along Vertical Length of Paper
188
Folding Misalignment Along Sides of Paper
188
When Paper Is Not Folded at the Normal Position
188
Ejection Problems
189
When Paper Ejection Is Not Performed
189
Others
190
The AC Power Is Not Turned on
190
DC Power Does Not Turn on
190
LCD Touch Panel Displays Nothing
190
LCD Touch Panel Does Not Respond to Key Touch
191
Control Panel Does Not Respond to Key Touch
191
Paper Empty] Is Not Displayed When Starting Paper Feed
191
Automatic Detection of Paper Size Does Not Operate (DF-999/DF-999A)
192
Appendix
193
Menu Map
194
Maintenance Menu
194
List of Display Messages/Codes
196
Jam (Jxxx
196
User Error (Uxxx
196
Error (Exxx
197
Layout of Electrical Parts
199
Frame
199
Front Surface (Control Panel Side
199
Rear Surface
200
Internal Parts
201
Paper Feeding Side
201
Paper Ejecting Side
202
Paper Feed Section
203
Paper Feed Inlet
203
Paper Feed Tray
204
Layout of Boards
205
Power Supply/Safety Function
205
Switching Power Supply (PCB001
205
Control Board
206
MC Unit (PCB101
206
LCD Touch Panel (PCB102
207
Memory Unit (PCB103
208
KEY PWB Unit (PCB104
208
PS PWB Unit (PCB201
209

Duplo DF-990A Instruction Manual (100 pages)

Brand: Duplo | Category: Folding Machines | Size: 37 MB

Safety Precautions

3
Chapter 1 Before Operation

7
Features

7
Setting up the Machine

7
- Before Installation
  7
- Accessories
  8
- Installation Procedures
  9
- Connecting Power Cord
  12
- Checking Operations
  12
Names and Functions of Components

12
Names of Control Panel

15
LCD Touch Panel

16
Screen Configuration

17
- Ready] Screen/[Processing] Screen
  17
- Basic Settings] Screen
  22
- Standard Size] Select Screen
  22
- Folding Mode] Select Screen
  23
- Paper Length] Input Screen
  24
- Of Sheet] Input Screen
  24
- Fold Position] Screen
  25
- Stacker Roller] Screen
  26
- Custom Fold] Screen
  27
- 6-10. Folding A/Folding B Input Screen
  30
- 6-11. [Function Settings] Screen
  31
- 6-12. Classification of Buzzer Sounds
  33
Paper Types and Sizes

33
- Paper that Cannot be Used with this Machine
  33
Handling Paper

34
- Paper Used
  34
- Precautions on Stacking Paper
  34
Options

35
- Df Hand Feed Kit
  35
10. Workflow

36
Chapter 2 Basic Operation

37
Turning On/Off the Power

37
- Turning on Power
  37
- Turning off Power
  37
Stacking the Paper

38
- Before Stacking Paper
  38
- Stacking Paper
  38
Standard Folding of Standard Paper

40
Storage of Machine

45
- Advanced Operation
  46
Correcting Folding Misalignment

46
Standard Folding of Non-Standard Paper

50
Custom Folding

51
- Operation
  51
- Editing Saved Data
  53
- Using Saved Data
  53
- Locking Saved Data
  54
- Deleting Saved Data
  54
- Directly Saving Folding Value under Processing
  54
Cross Fold

55
Using Special Paper

60
Stacker Roller

62
- Changing Stacker Roller Height
  62
- Adjusting Stacker Roller Position
  63
Stacking the Folded Paper

64
Function Setting

65
- Thick Paper Mode
  65
- Thin Paper Mode
  65
- Interval Function
  65
- Double-Feed Detection
  67
- Detection
  69
- Initial
  69
- Initial Screen
  71
- Custom Screen
  72
- Idling
  73
- 8-10. Tone
  74
- 8-11. MM/Inch
  74
- 8-12. LCD Bright
  75
- 8-13. Number of Test Sheets
  76
- 8-14. Language
  76
- 8-15. Power Saving
  77
- Alarm (Df-999/DF-999A)
  78
- Using The Df Hand Feed Kit
  79
Applicable Paper and Folding Mode

79
- Folding Modes
  79
- Paper to be Used
  79
Staples

80
- Usable Staplers
  80
- Usable Staples
  80
- 2-3. Stitching With Stapler
  80
Manual Feed Mode Setting

81
Operation

82
Correcting Folding Misalignment

83
Chapter 6 Trouble Guide

88
Error Code

88
- Warning Error
  88
- Motor Error
  89
- Paper Jam Error
  90
- Other Errors
  90
- Errors Requiring a Service Call
  91
Paper Jam

91
- Paper Feed Ring
  91
- Folding Roller
  92
- Folding Plate
  92
- Ejecting Section
  93
Troubleshooting

94
Appendix

97
Specifications

97

Duplo DF-990A Installation Manual (4 pages)

Brand: Duplo | Category: Folding Machines | Size: 1 MB

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Duplo DF-990A Tabletop Folding Machine Manuals

Duplo DF-990A Service Manual (212 pages)

Table of Contents

Duplo DF-990A Instruction Manual (100 pages)

Table of Contents

Safety Precautions

Chapter 1 Before Operation

Features

Setting up the Machine

Names and Functions of Components

Names of Control Panel

LCD Touch Panel

Screen Configuration

Paper Types and Sizes

Handling Paper

Options

10. Workflow

Chapter 2 Basic Operation

Turning On/Off the Power

Stacking the Paper

Standard Folding of Standard Paper

Storage of Machine

Correcting Folding Misalignment

Standard Folding of Non-Standard Paper

Custom Folding

Cross Fold

Using Special Paper

Stacker Roller

Stacking the Folded Paper

Function Setting

Applicable Paper and Folding Mode

Staples

Manual Feed Mode Setting

Operation

Correcting Folding Misalignment

Chapter 6 Trouble Guide

Error Code

Paper Jam

Troubleshooting

Appendix

Specifications

Duplo DF-990A Installation Manual (4 pages)

Table of Contents

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