AUTOFLAME Mk8 MM Manuals

Manuals and User Guides for AUTOFLAME Mk8 MM. We have 6 AUTOFLAME Mk8 MM manuals available for free PDF download: Manual, Installation And Commissioning Manual, Installation & Commissioning Manual, Technical Manual, End User Manual

AUTOFLAME Mk8 MM Manual (395 pages)

Brand: AUTOFLAME | Category: Controller | Size: 11 MB

Table of Contents
4
1 Mk8 MM Overview, Specifications and Wiring

13
- Mk8 MM Overview
  13
- Wiring Schematic
  17
  - Main Board
    17
  - Expansion Board
    18
  - Fuse Ratings
    19
- Electrical Specifications
  20
- Connection between Mk8 MM and Mk8 EGA EVO
  29
- Connection between Mk8 MM and Mk8 DTI
  30
- Sequencing Connection Diagram
  31
- Standards
  32
2 Options and Parameters

33
- Options
  33
- Parameters
  57
3 Commissioning Procedure

67
- Overview
  67
- Installation Checks
  68
  - Commissioning Checks
    68
  - Operational Checks
    68
  - Installation Precautions
    68
  - Maintenance and Servicing
    68
- Servomotors
  69
- Commissioning Fuel and Air Positions
  72
  - Starting Commissioning
    73
  - Enter CLOSED Position
    74
  - Enter OPEN Position
    75
  - Set up START Position
    76
  - Phase Hold
    77
  - Add Trim Data During Commissioning
    78
  - Commissioning VSD
    80
  - Set GOLDEN START Position
    81
  - Set FGR Position
    83
  - Set HIGH Position
    85
  - Set INTER Position
    86
  - Set INTER or START Position
    87
  - Save Commission
    88
- Fuel Flow Metering
  89
- Gas/ Air Pressure Commission
  96
- Single Point Change
  97
- Online Changes
  102
- Setpoint Schedule
  103
  - Setpoint Schedule Overview
    103
  - Configuring Setpoint Schedule
    103
4 Fuel Output Modes & Changeover Options

106
- Overview
  106
- Fuel Output Modes on the Mk8 MM
  107
- Single Fuel Output Mode (SFOM)
  108
  - Fuel Configuration and Wiring in SFOM
    108
  - Pressure Sensors in SFOM
    108
  - Commissioning in SFOM
    108
  - Fuel Changeover Process in SFOM
    108
- Dual Fuel Output Mode (DFOM)
  109
- Fuel Change on the Fly (COF)
  112
  - Overview
    112
  - Checks before COF Can Take Place
    113
  - COF Changeover Position
    113
  - COF Fuel Changeover
    114
  - Checks after COF Fuel Changeover
    115
  - Continuous Pilot with COF
    116
- Gas Pressure Sensors and Valve Proving in DFOM with COF
  118
- Limitations of DFOM and COF
  119
5 Pid Control

120
- Proportional Band
  120
- Integral Control
  121
- Derivative Control
  122
2000 MM Features

123
- Firing Rate Control
  123
  - Hand Operation
    123
  - Low Flame Hold
    123
  - Auto Operation
    123
- Using 4-20Ma Servomotors
  125
  - Overview
    125
  - External 4-20Ma Servomotor Requirements
    125
  - Wiring
    126
  - Settings
    127
  - Commissioning
    127
- Flame Detection Using Flame Switch
  128
- Continuous Pilot
  129
  - Continuous Pilot with Interrupted Pilot Sequence
    130
  - Continuous Pilot with Intermittent Pilot Sequence
    131
- Load Sensor Value Calibration
  132
- External Modulation
  133
- External Setpoint
  133
- Second Setpoint Select
  133
- Start Position Interlock and Purge Position Interlock
  134
- Purge Pressure Proving/ Purge Hold
  135
- No Pre-Purge
  136
7 Intelligent Boiler Sequencing

137
- Sequencing Schematics
  137
  - Hot Water Example
    138
  - Single/ Multi-Burner Examples
    139
  - IBS Communications
    140
- Sequencing Options and Parameters
  141
- Hot Water Sequencing
  142
  - Implementing Hot Water Sequencing
    142
  - Two Port Valve Operation
    143
- Steam Sequencing
  144
  - Warming Steam Boilers
    144
  - Implementing Steam Sequencing
    144
  - Low Pressure Steam Sequencing
    145
- Troubleshooting - Sequencing
  146
8 Multi-Burner Operation

147
- Multi-Burner Overview
  147
- Configuring Multi-Burner Operation
  148
  - Wiring
    148
  - Options and Parameters
    149
  - Commissioning in Multi-Burner Operation
    149
  - Fuel Flow Metering in Multi-Burner Operation
    149
  - Single Point Change in Multi-Burner Operation
    149
- Multi-Burner Operation Options
  150
  - Fully Linked Operation
    150
  - Independent on Fault
    151
- Multi-Burner with Water Level Control
  152
- Multi-Burner with EGA
  153
  - Multi-Burner with Single EGA
    153
  - Multi-Burner with Individual Egas
    154
- Multi-Burner External Modulation
  155
  - Permanent External Modulation
    155
  - Switched External Modulation
    155
9 Expansion Features

156
10 Water Level Control

157
- Overview
  157
  - Safety
    157
  - Autoflame Water Level Control
    157
  - Water Treatment
    158
- Water Level Control Expansion Options
  159
- Water Valves
  165
  - Specifications
    165
  - Feed Water Valve Sizing
    166
  - Feed Water Control
    167
- Ways of Level Sensing
  168
  - Overview
    168
  - Configuration
    169
- Capacitance Probes
  172
  - Overview
    172
  - Operation
    173
  - Specification
    173
  - Installation Safety Guidelines
    175
  - Configuration
    180
  - Capacitance Probes Maintenance
    180
- Nd Low Probe
  181
  - Overview
    181
  - Operation
    181
  - Specifications
    181
  - Installation and Safety Guidelines
    183
  - Configuration
    184
- Analogue Water Level
  185
- Auxiliary Alarm Inputs
  186
- Commissioning Procedure
  187
  - Commissioning Checks
    187
  - Levels
    187
  - Setting End of Probe Level
    188
  - Setting 2 Nd Low Level
    190
  - Setting 1 St Low Level
    191
  - Setting Control Point Level
    192
  - Setting HIGH Level
    193
  - Save Commissioning
    194
  - Operational Checks
    196
  - 10.9.10 Adjust Control Point
    197
- Water Level Control Functions
  198
  - 10.10.1 Pre-Alarms
    198
  - 10.10.2 Pump Bypass
    198
  - 10.10.3 Test Outputs and Shunt Switch
    199
  - 10.10.4 Sudden Pressure Drop
    200
- Faults
  201
11 Top Blowdown

204
- Overview
  204
  - Importance of Maintaining TDS
    204
  - TDS, Conductivity and Temperature
    205
- Top Blowdown Expansion Options
  206
- TDS Valves
  209
- TDS Probe
  210
  - Specification
    210
  - Dimensions
    211
  - Installation
    212
- Configuration
  213
  - Wiring
    213
  - Top Blowdown PID Controller
    213
- Ways of Controlling TDS Level
  214
  - Continuous TDS Control
    214
  - Solenoid and Servomotor 2-State TDS Control
    214
  - TDS Timing Diagram
    215
  - Sample Routine
    216
- Water Hardness Monitoring
  217
- Calibrating the TDS Probe
  218
- Faults
  220
12 Bottom Blowdown

221
- Overview
  221
- Bottom Blowdown Expansion Options
  222
- Bottom Blowdown Reduction
  223
  - Blowdown Energy Savings
    223
  - Calculation for Bottom Blowdown Reduction
    224
- Installation Guidance
  226
  - Bottom Blowdown Valve
    227
  - Bottom Blowdown Using Solenoid Valve
    227
  - Bottom Blowdown Module
    228
- Set-Up
  230
  - Bottom Blowdown Settings
    230
  - Setting Servomotor
    231
- Bottom Blowdown Configuration
  235
  - Bottom Blowdown Schedule
    235
  - Bottom Blowdown Log
    237
- Faults
  238
13 Draught Control

239
- Overview of Draught Control
  239
  - Parts Required for Draught Control
    241
- Draught Control Expansion Options
  242
- Draught Control Operation
  244
  - Operation Overview
    244
  - Deactivation Window
    245
  - Draught Control Trim
    246
- Draught Control Set-Up
  248
  - Configuration
    248
  - Ways of Using Draught Servomotor
    249
- Commissioning Draught Control
  250
  - Commissioning Checks
    250
  - Commissioning Screen
    251
- Faults
  252
14 Direct Modbus

253
- Overview
  253
- Direct Modbus Expansion Options
  254
- Setup and Configuration
  255
- Modbus Addresses
  256
15 First Outs

264
- Overview of Firs Outs
  264
- First Outs Expansion Options
  264
- First Outs Configuration
  265
  - Enabling First Outs
    265
  - Running Interlock Circuit
    265
  - Accessing First Outs
    266
  - First out Function
    267
  - Edit First out Label
    268
  - First Outs Interlock
    269
16 Heat Flow

270
- Overview
  270
- Expansion Options
  271
- Wiring
  273
- Heat Flow Function
  274
- Steam Flow Metering
  279
  - Steam Flow Calculation
    279
  - Steam Flow
    283
  - Steam Flow with Economiser
    284
  - Steam Flow with Deaerator
    285
  - Steam Flow with Deaerator and Feed Sensor
    286
- Hot Water Flow Metering
  287
  - Hot Water Flow Calculation
    287
  - Hot Water Flow
    289
  - Hot Water Flow with Economiser
    290
- Spare Temperature Sensor
  291
- Faults
  294
17 Fully Metered Combustion Control

295
- Overview
  295
  - Introduction
    295
  - Importance of Excess Air
    295
- Fully Metered Control Expansion Options
  296
- Fully Metered Combustion Control Operation
  300
  - Philosophy
    300
  - Firing Rate
    300
  - Control Process
    301
  - Mass Flow Meters
    302
  - Volume Flow Meters
    302
- Set-Up
  303
  - Configuration
    303
  - Limitations
    304
  - Commissioning
    305
- Faults
  308
18 Operation

309
- Home Screen
  309
  - Home Screen Components
    310
  - Faults
    312
- Status Screen
  313
  - Status
    313
  - Status - History
    314
  - Status - Burner Enable/Disable
    315
  - Status - Low Flame Hold
    316
  - Status - Hand Mode
    317
- Fuel-Air Screen
  318
  - Fuel-Air - Curve
    318
  - Fuel-Air - Map
    319
  - Fuel-Air - History
    320
- Flame Safeguard Screen
  321
  - Flame Safeguard
    321
  - Flame Safeguard - History
    322
- Channels Screen
  323
  - Servomotor
    323
  - VSD Channel
    324
- Gas Pressure Sensor Screen
  325
  - Gas Pressure
    325
  - Gas Sensor - History
    326
- Air Pressure Sensor Screen
  327
  - Air Pressure
    327
  - Air Sensor - History
    328
- Fuel Flow Screen
  329
  - Fuel Flow
    329
  - Fuel Flow - History
    330
- Sequencing Screen
  331
  - IBS - Status
    331
  - IBS - Lead Boiler
    332
  - IBS - History
    333
- EGA Screen
  334
  - 18.10.1 EGA - Gas
    334
  - 18.10.2 EGA - Temperature
    335
  - 18.10.3 EGA - Efficiency
    336
- Outside Temperature Compensation Screen
  337
- Water Level Screen
  338
  - 18.12.1 Water Level - Status
    338
  - 18.12.2 Water Level - History
    339
- Top Blowdown Screen
  340
- Bottom Blowdown Screen
  342
- Steam Flow Screen
  343
  - 18.15.1 Steam Flow - Status
    343
  - 18.15.2 Steam Flow - History
    344
- Draught Screen
  345
  - 18.16.1 Draught Control - Status
    345
  - 18.16.2 Draught Control - History
    346
- First Outs
  347
- Fully Metered Combustion Control
  348
- System Configuration Screen
  349
  - 18.19.1 Language Selection
    350
  - 18.19.2 Options
    351
  - 18.19.3 Parameters
    352
  - 18.19.4 Expansion Options
    353
  - 18.19.5 Boiler Room Configuration
    354
  - 18.19.6 Online Changes
    361
  - 18.19.7 Set Clock
    362
  - 18.19.8 Run Times
    363
  - 18.19.9 Bottom Blowdown Schedule
    366
  - Manual
    367
  - Commission Data
    368
  - Diagnostics
    369
  - System Log
    370
19 Errors and Lockouts

371
- Errors
  371
- Lockouts
  375
- Alarms and Warnings
  380
- Settings Conflicts
  388
- Forced Commission Reasons
  393

AUTOFLAME Mk8 MM Installation And Commissioning Manual (170 pages)

Expansion Features

Brand: AUTOFLAME | Category: Controller | Size: 4 MB

Table of Contents
6
1 Technical Specifications

11
- Mk8 Expansion Board
  11
- Expansion Board Inputs and Outputs
  12
  - Fuse Ratings
    12
- Cable Specifications
  13
- Expansion Board Terminals Description
  14
2 Expansion Options

17
3 Water Level Control

35
- Overview
  35
  - Safety
    35
  - Autoflame Water Level Control
    35
  - Water Treatment
    36
- Water Valve
  37
  - Specifications
    37
  - Feed Water Valve Sizing
    38
  - Feed Water Control
    39
- Ways of Level Sensing
  40
  - Overview
    40
  - Configuration
    41
- Capacitance Probes
  45
- Low Probe
  57
  - Overview
    57
  - Operation
    58
  - Specifications
    58
  - Installation and Safety Guidelines
    60
  - Configuration
    61
- External Level Sensor
  62
- Auxiliary Alarm Inputs
  63
- Commissioning Procedure
  64
  - Commissioning Checks
    64
  - Levels
    64
  - Setting End of Probe Level
    65
  - Low Level
    67
    
    Setting
    67
  - Low Level
    68
    
    Setting
    68
  - Setting Control Point Level
    69
  - Setting HIGH Level
    70
  - Save Commissioning
    71
  - Operational Checks
    73
  - Adjust Control Point
    74
- Water Level Control Functions
  75
  - Pre-Alarms
    75
  - Pump Bypass
    75
  - Test Outputs and Shunt Switch
    76
  - Sudden Pressure Drop
    77
- Faults
  78
4 Top Blowdown

81
- Overview
  81
  - Importance of Maintaining TDS
    81
  - TDS, Conductivity and Temperature
    82
- TDS Valve
  83
- TDS Probe
  84
  - Specification
    84
  - Dimensions
    85
  - Installation
    86
  - Configuration
    87
- Ways of Controlling TDS Level
  88
  - Continuous TDS Control
    88
  - Solenoid and Servomotor 2-State TDS Control
    88
  - TDS Timing Diagram
    89
  - Sample Routine
    90
- Calibrating TDS Probe
  91
- Faults
  93
5 Bottom Blowdown

94
- Overview
  94
- Bottom Blowdown Reduction
  95
  - Blowdown Savings
    95
  - Calculation for Bottom Blowdown Reduction
    96
- Installation Guidance
  98
  - Bottom Blowdown Valve
    98
  - Bottom Blowdown Module
    99
- Set-Up
  102
  - Bottom Blowdown Settings
    102
  - Setting Servomotor
    103
- Bottom Blowdown Configuration
  107
  - Bottom Blowdown Log
    109
- Faults
  110
6 Draught Control

111
- Overview
  111
  - Benefits of Draught Control
    111
  - Fully Integrated Draught Control
    111
- Draught Control Operation
  113
  - Overview
    113
  - Deactivation Window
    113
  - Draught Control Trim
    115
- Set-Up
  117
  - Configuration
    117
  - Ways of Using Draught Servomotor
    118
- Commissioning Draught Control
  119
  - Commissioning Checks
    119
  - Commissioning Screen
    120
- Faults
  121
7 Remote Control

122
- Overview
  122
- Configuration
  123
- Modbus Addresses
  124
8 First Outs

133
- Overview
  133
- Configuration
  134
  - Running Interlock Circuit
    134
  - Interlock Option
    138
9 Heat Flow

139
- Overview
  139
  - Benefits of Steam/Hot Water Flow Metering
    139
  - Configuration
    139
- Steam Flow Metering
  140
  - Steam Flow Calculation
    140
  - Steam Flow
    144
  - Steam Flow with Economiser
    145
  - Steam Flow with Deaerator
    146
  - Steam Flow with Deaerator and Feed Sensor
    147
- Hot Water Flow Metering
  148
  - Hot Water Flow Calculation
    148
  - Hot Water Flow
    150
  - Hot Water Flow with Economiser
    151
- Faults
  152
10 Fully Metered Combustion Control

153
- Overview
  153
  - Introduction
    153
  - Importance of Excess Air
    153
- Fully Metered Combustion Control Operation
  154
  - Philosophy
    154
  - Firing Rate
    154
  - Control Process
    155
  - Mass Flow Meters
    156
  - Volume Flow Meters
    156
- Set-Up
  157
  - Configuration
    157
  - Limitations
    158
  - Commissioning
    159
- Faults
  163

AUTOFLAME Mk8 MM Installation And Commissioning Manual (169 pages)

Brand: AUTOFLAME | Category: Controller | Size: 7 MB

Table of Contents
6
1 Dimensions and Wiring

10
- Mk8 MM
  10
  - Fixing Holes and Dimensions
    11
- Wiring Schematic
  12
  - Mk8 MM
    12
  - Mk8 Expansion Board
    13
  - Fuse Ratings
    14
- Electrical Specifications
  15
- Connection between Mk8 MM and Mk8 EGA EVO
  25
- Connection between Mk8 MM and Mk8 DTI
  26
- Sequencing Connection Diagram
  27
2 Options and Parameters

28
- Options
  28
- Parameters
  52
- Expansion Options
  61
3 Commissioning Procedure

80
- Overview
  80
- Installation Checks
  81
  - Commissioning Checks
    81
  - Operational Checks
    81
  - Installation Precautions
    81
  - Maintenance and Servicing
    81
- Servomotors
  82
- Commissioning Fuel and Air Positions
  86
  - Starting Commissioning
    87
  - Enter CLOSED Position
    88
  - Enter OPEN Position
    89
  - Set up START Position
    90
  - Phase Hold
    91
  - Add Trim Data During Commissioning
    92
  - Commissioning VSD
    94
  - Set GOLDEN START Position
    95
  - Set FGR Position
    97
  - Set HIGH Position
    99
  - Set INTER Position
    100
  - Set INTER or START Position
    101
  - Save Commission
    102
- Fuel Flow Metering
  103
- Gas/ Air Pressure Commission
  110
- Single Point Change
  111
- Online Changes
  116
4 Fuel Output Modes and Changeover Options

117
- Overview
  117
- Fuel Output Modes on the Mk8 MM
  117
- Single Fuel Output Mode (SFOM)
  119
  - Fuel Configuration and Wiring in SFOM
    119
  - Pressure Sensors in SFOM
    119
  - Commissioning in SFOM
    119
  - Fuel Changeover Process in SFOM
    119
- Dual Fuel Output Mode (DFOM)
  120
- Fuel Change on the Fly (COF)
  123
  - Overview
    123
  - Checks before COF Can Take Place
    124
  - COF Changeover Position
    124
  - COF Fuel Changeover
    125
  - Checks after COF Fuel Changeover
    126
  - Continuous Pilot with COF
    127
- Gas Pressure Sensors and Valve Proving in DFOM with COF
  129
- Limitations of DFOM and COF
  130
5 M. Features

131
- Calibration of the Actual Value
  131
- External Modulation
  132
- External Setpoint
  132
- Second Setpoint Select
  132
- Start Position Interlock and Purge Position Interlock
  133
- Purge Pressure Proving/ Purge Hold
  134
6 Errors and Lockouts

135
- Errors
  135
- Lockouts
  139
- Alarms and Warnings
  145
- Settings Conflicts
  154
- Forced Commission Reasons
  160
- Troubleshooting and Further Information
  162
  - UV Shutter Faults
    162
  - UV Problems
    162
  - Snubbers
    162
  - Channel Positioning Error
    163
  - Input Fault
    163
7 Standards

164

AUTOFLAME Mk8 MM Installation & Commissioning Manual (118 pages)

Brand: AUTOFLAME | Category: Measuring Instruments | Size: 6 MB

Important Notes
5
Table of Contents
7
1 Dimensions and Wiring

11
- Mini Mk8 MM
  11
  - Fixing Holes and Dimensions
    12
- Wiring Schematic
  13
- Electrical Specifications
  14
  - Classifications
    14
  - Inputs and Outputs
    14
  - Cable Specifications
    15
  - Terminals Description
    16
- Connection between Mini Mk8 MM and Mk8 EGA
  18
- Connection between Mini Mk8 MM and Mk7 DTI
  19
- Sequencing Connection Diagram
  20
2 Options and Parameters

21
- Options
  21
- Parameters
  43
3 Commissioning Fuel-Air Curve

52
- Overview
  52
  - Commissioning Procedure
    52
- Installation Checks
  53
  - Commissioning Checks
    53
  - Operational Checks
    53
  - Installation Precautions
    53
  - Maintenance and Servicing
    53
- Servomotors
  54
- Commissioning Fuel and Air Positions
  58
  - Starting Commissioning
    59
  - Enter CLOSE Position
    60
  - Enter OPEN Position
    61
  - Enter START Position
    62
  - Phase Hold
    63
  - Add Trim Data During Commissioning
    64
  - Commissioning VSD
    66
  - Set GOLDEN START Position
    67
  - Set FGR START Position
    69
  - Set HIGH Position
    71
  - Set INTER Position
    72
  - Set INTER or START Position
    73
  - Save Commission
    74
- Fuel Flow Commissioning
  75
- Gas/ Air Pressure Commission
  82
- Single Point Change
  83
- Online Changes
  88
- General Operation
  89
  - Calibrating the Actual Value
    89
  - External Modulation
    89
  - Additional Functions
    90
4 Remote Control

91
- Modbus Settings
  91
- Configuration
  92
- Modbus Addresses
  93
5 Errors and Lockouts

98
- Errors
  98
- Burner Lockouts
  101
- EGA Errors
  105
- Troubleshooting and Further Information
  107
  - UV Shutter Faults
    107
  - UV Problems
    107
  - Snubbers
    107
  - Channel Positioning Error
    108
  - Input Fault
    108
  - Setting Conflicts
    109
  - Forced Commission
    111
6 Standards

113

AUTOFLAME Mk8 MM End User Manual (72 pages)

Brand: AUTOFLAME | Category: Controller | Size: 7 MB

Table of Contents
4
1 Overview and Benefits

6
- Features and Benefits
  6
- System Example
  9
- Micro-Modulation (MM)
  10
2 Electrical Specifications

11
- Classifications
  11
- Inputs and Outputs
  11
- Cable Specifications
  13
3 End User Operation

14
- Home Screen
  14
  - Home Screen Components
    15
  - Faults
    17
- Status Screen
  18
  - Status
    18
  - Status - History
    19
  - Status - Burner Enable/Disable
    20
  - Status - Low Flame Hold
    21
  - Status - Hand Mode
    22
- Fuel-Air Screen
  23
  - Fuel-Air - Curve
    23
  - Fuel-Air - Map
    24
  - Fuel-Air - History
    25
- Flame Safeguard Screen
  26
  - Flame Safeguard
    26
  - Flame Safeguard - History
    27
- Channels Screen
  28
  - Servomotor
    28
  - VSD Channel
    29
- Gas Pressure Sensor Screen 35 3.6.1 Gas Pressure
  30
  - Gas Sensor - History
    31
- Air Pressure Sensor Screen
  32
  - Air Pressure
    32
  - Air Sensor - History
    33
- First Outs
  34
- System Configuration Screen
  35
  - Language Selection
    36
  - Options
    37
  - Parameters
    38
  - Expansion Options
    39
  - Set Clock
    40
  - Manual
    41
  - Commission Data
    42
  - Diagnostics
    43
  - System Log
    44
4 Errors and Lockouts

45
- Errors
  45
- Lockouts
  49
- Alarms and Warnings
  54
- Settings Conflicts
  62
- Forced Commission Reasons
  67
- Troubleshooting and Further Information
  69
  - UV Shutter Faults
    69
  - UV Problems
    69
  - Snubbers
    69
  - Channel Positioning Error
    70
  - Input Fault
    70
6 Standards

71

AUTOFLAME Mk8 MM Technical Manual (98 pages)

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Brand: AUTOFLAME | Category: Accessories | Size: 6 MB

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