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Ametek WDG-V Manuals
Manuals and User Guides for Ametek WDG-V. We have
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Ametek WDG-V manual available for free PDF download: User Manual
Ametek WDG-V User Manual (131 pages)
Combustion Analyzer
Brand:
Ametek
| Category:
Measuring Instruments
| Size: 10.76 MB
Table of Contents
Table of Contents
3
Safety Notes
7
Electrical Safety
7
Grounding
7
Personnel and Equipment Safety Information
8
Important Notice to Users
10
Warning Labels
11
Environmental Information - WEEE
11
Overview
13
Analyzer Operations
13
Basic Elements of the Analyzer
14
Analyzer Communications
14
Analyzer I/O
14
How the Oxygen Measuring Cell Works
15
Measuring Non-Combustible Gases
16
Hydrocarbons in the Gas Sample
17
Analyzer Operations - WDG-VCM, Close-Coupled Extractive Flue Gas Analyzer
18
About the Analyzer Sample System
18
Detectors
19
Flow Sensor
20
Temperature Sensors
21
Heaters
21
About the Analyzer Electronics
22
Alarm Contact Connections
23
Communicating with the Analyzer
24
Flame Arrestors
25
Working in this Manual
26
Supplemental Information - Where Can I Find It
26
Installation and Start-Up
27
Safety Considerations
27
Pre-Installation Requirements
28
Personnel Technical Level Required for Installation
28
Storage Prior to Installation
28
Analyzer Site Preparation
28
Unpacking and Inspecting the Equipment
29
Tools, Equipment, and Supplies Required for Installation
29
Common Operator Errors
30
Installing the Mechanical Components
31
Installing the Sample Inlet Probe
31
Standard 1/8" NPT Probe Installation
32
Ceramic Probe or Long Probe Installation
33
Probe Heater Installation (Optional)
34
Installing the Exhaust Tube (Optional)
36
Installing the Analyzer
37
Methods for Mounting the Analyzer
37
Analyzer Flush Mounting (Preferred Method)
39
Customer-Supplied Pipe Nipple Analyzer Mounting
40
Customer-Supplied Flange Analyzer Mounting
41
Installing the Remote Calibration Unit (Optional)
42
Standard RCU Installation
42
Combustibles RCU Installation
44
Calibration/Aspirator Air
46
Methane Span Gas
46
Required Calibration Gases and Tubing
46
Z-Purge Connections (Optional)
47
Z-Purge Shut-Down Procedure
48
Aspirator and Manual Calibration Connections
49
Aspirator Air Connection
49
Aspirator N Connections
49
Calibration Gas Connection
50
AC Power and Signal Connections
51
General Wiring and Conduit Requirements
52
WDG-V Mains Supply Connections
53
EMC Grounding, Shielding and Noise Protection
54
EMC Grounding Method
54
Transient and RFI Interference
55
Current Output Connections
56
Standard Current Outputs
56
Alarm Contact Connections
58
Standard Alarm Connections
58
Remote Calibration Unit Connections (Optional)
59
Combustibles Remote Calibration Unit Connections
59
Digital Input to Initiate Remote Calibration Unit
59
Oxygen-Only Remote Calibration Unit Connections
59
Notes about Ducting
61
Installing the User Interface/Communications Options
62
Installing the PC Configurator Software (Typical Communication Option)
62
Setting the Analyzer Address Using the Dip Switch (to Enable Communications between the Analyzer and the PC Configurator Software)
62
Connecting the PC to the Analyzer
63
Installing the Amevision Display User Interface (Secondary Communication Option)
64
Setting the Analyzer Address Using the Dip Switch (to Enable Communications between the Analyzer and the Amevision Display User Interface Unit)
66
Connecting Analyzers to the Amevision Display Unit
67
Connecting a Single Analyzer
67
Connecting Multiple Analyzers
67
Final Daisy Chain Connection Configuration Setting
68
Customer I/O Connections
69
Communication Troubleshooting Checks
70
Intermittent Communications
70
No Communications
70
Setting the Flow
71
Setting the Flow Using the Display User Interface Flow Sensor Diagnostic
71
LED Status Indicator
72
Main Status LED (Light Pipe Visible from the Front)
72
Printed Circuit Board (PCB) Status Leds
74
Maintenance and Troubleshooting
75
Aftermarket Excellence and Long-Term Commitment to Safety and Quality
76
Requesting Technical Support
77
Requesting Authorization to Return Equipment
77
Spare Parts List
78
WDG-V Analyzer Spare Parts
78
Diagnostics Flowcharts
80
Thermocouple Checks
80
Calibration/Aspirator Air Setup Checks
81
AC Power Checks
82
Furnace Checks
82
Process Pressure Checks (Only if above 2 PSIG)
83
Cell Checks
83
Flow Sensor Alarm Limits Checks
84
Maintenance
85
Calibration
85
Safety Considerations
85
General Troubleshooting
86
Aspirator Air Not Pulling Sample from Process
86
Leak Check
86
Plugged Plumbing Check
87
Pressurizing for Leaks
87
Sniffing for Leaks
87
Internal Wiring Diagram, Standard Analyzer
88
Customer Connections Wiring Diagram, Standard Analyzer
89
Cleaning and Replacing Parts
90
Cleaning and Replacing Parts in the Measuring Cell
90
Cleaning the Analyzer Enclosure
90
Replacing the Thermocouple
92
Combustibles Detector
94
Methane Detector
94
Replacing the Combustibles / Methane Detectors
94
Replacing the Flow Sensor
96
Replacing the Furnace
98
Replacing the Box Heater
99
Replacing the Combustibles Block Heater (Only on Combustibles/Methane Units)
100
Replacing the Sensor Board
102
Alarm and Warning Messages
104
Alarms
104
Warnings
111
Specifications
115
WDG-V Analyzer Specifications
116
WDG-VC Analyzer Specifications
118
WDG-VCM Analyzer Specifications
119
WDG-VM Analyzer Specifications
120
Remote Calibration Unit (RCU) Specifications
121
Approvals and Certifications
121
WDG-V Analyzer Directives and Standards
121
WDG-VC Analyzer Directives and Standards
121
WDG-VCM Analyzer Directives and Standards
121
WDG-VM Analyzer Directives and Standards
122
Remote Calibration Unit (RCU) Directives and Standards
122
WDG-V Analyzer Marking
123
French Warnings/Français Adverstissements
125
Notes Sur la Securite
125
Sécurité Électrique
126
Mise à la Terre
127
Note Importante aux Utilisateurs
127
Sommaire de Sécurité Générale
129
Utilisez un Câblage Adéquat
129
Evitez les Surcharges Électriques
129
Mettez à la Terre L'analyseur
129
Ne Pas Faire Fonctionner Sans Capot
129
Utilisez des Fusibles Adéquats
129
Ne Faites Pas Fonctionner en Atmosphère Explosible
129
Precautions aux Dommages de L'analyseur
130
Mise à la Terre CEM (EMC), Blindage et Protection Contre le Bruit
130
Ne Faites Pas Fonctionner Avec les Défaillances Suspectes
130
Utilisez une Alimentation Électrique Adéquate
130
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