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Ametek WDG-V UOP Flue gas analyzer Manuals
Manuals and User Guides for Ametek WDG-V UOP Flue gas analyzer. We have
1
Ametek WDG-V UOP Flue gas analyzer manual available for free PDF download: User Manual
Ametek WDG-V UOP User Manual (97 pages)
Combustion Analyzer ATEX-IECEx
Brand:
Ametek
| Category:
Measuring Instruments
| Size: 12.86 MB
Table of Contents
Table of Contents
3
Safety Notes
6
Electrical Safety
6
Grounding
6
Personnel and Equipment Safety Information
7
Special Conditions for Safe Use
9
Hazardous Location Limitations
9
Warning Labels
10
Environmental Information - WEEE
10
Overview
11
UOP CCR Platforming Process
11
History
11
CCR (Continuous Catalyst Regeneration)
11
Thermox and WDG UOP Series
13
About the WDG-V UOP Analyzer
14
Basic Elements of the Analyzer
15
Analyzer Communications
15
Analyzer I/O
15
How the Oxygen Measuring Cell Works
16
Hydrocarbons in the Gas Sample
17
Measuring Non-Combustible Gases
17
About the Analyzer Sample System
18
About the Analyzer Electronics
20
Communicating with the Analyzer
21
Working in this Manual
22
Supplemental Information - Where Can I Find It
22
Installation and Start-Up
23
Safety Considerations
23
Pre-Installation Requirements
24
Personnel Technical Level Required for Installation
24
Storage Prior to Installation
24
Analyzer Site Preparation
24
Unpacking and Inspecting the Equipment
25
Tools, Equipment, and Supplies Required for Installation
25
Installing the Mechanical Components
26
Installing the Sample Inlet Probe
26
Installing the Standard 1/4" NPT Probe
26
Installing the Exhaust Tube (Optional)
28
Installing the Analyzer
29
Calibration/Aspirator Air
31
Flow Calibration
31
Required Calibration Gases and Tubing
31
Rapid Exchange Purge System
32
Connections
32
Purging Operation - "Safe" Pressure
32
Purging Instructions
34
Aspirator and Manual Calibration Connections
35
Aspirator N Connections
35
Manual Calibration
36
Remote Calibration Unit Installation (Optional)
36
Installing the Amevision Display User Interface
38
AC Power and Signal Connections
39
General Wiring and Conduit Requirements
39
WDG-V UOP AC Mains Supply Connections
42
EMC Grounding Method
43
EMC Grounding, Shielding and Noise Protection
43
Transient and RFI Interference
44
Current Output Connections
45
Standard Current Outputs
45
Alarm Contact Connections
46
Standard Alarm Connections
46
Remote Calibration Unit (RCU) Connections
47
Digital Input to Initiate Remote Calibration Unit
47
Oxygen-Only Remote Calibration Unit Connections
47
Notes about Ducting
48
Installing the User Interface/Communications Options
49
Installing the PC Configurator Software (Typical Communication Option)
49
Setting the Analyzer Address Using the Dip Switch (to Enable Communications between the Analyzer and the PC Configurator Software)
49
Connecting the PC to the Analyzer
50
Installing the Amevision Display User Interface (Secondary Communication Option)
51
Setting the Analyzer Address Using the Dip Switch (to Enable Communications between the Analyzer and the Amevision Display User Interface Unit)
52
Connecting Analyzers to the Amevision Display Unit
53
Connecting a Single Analyzer
53
Connecting Multiple Analyzers
53
Final Daisy Chain Connection Configuration Setting
54
Customer I/O Connections
55
Replacing a WDG-IV UOP Analyzer with a WDG-V UOP Analyzer
56
Amevision Communication Troubleshooting Checks
58
Intermittent Communications
58
No Communications
58
Maintenance and Troubleshooting
59
Aftermarket Excellence and Long-Term Commitment to Safety and Quality
60
Requesting Technical Support
61
Requesting Authorization to Return Equipment
61
Spare Parts Lists
62
WDG-V UOP Analyzer Spare Parts
62
Remote Calibration Unit (RCU) Parts
63
Diagnostics Flowcharts
64
Thermocouple Checks
64
Calibration/Aspirator Air Setup Checks
65
AC Power Checks
66
Furnace Checks
66
Process Pressure Checks (Only if above 2 PSIG)
67
Cell Checks
67
Maintenance
68
Cleaning and Replacing Parts
68
Cleaning and Replacing Parts in the Measuring Cell
68
Replacing the Thermocouple
70
Replacing the Flow Sensor
72
Replacing the Furnace
73
Replacing the Box Heater
74
Replacing the Sensor Board
77
Recommended Maintenance
78
Calibration
78
Safety Considerations
78
Troubleshooting
79
General Troubleshooting
79
Leak Check
79
Sniffing for Leaks
79
Plugged Plumbing Check
80
Pressurizing for Leaks
80
Alarm and Warning Messages
81
Alarms
81
Warnings
88
Specifications
91
WDG-V UOP Analyzer Specifications
92
Remote Calibration Unit (RCU) Specifications
93
Approvals and Certifications
94
WDG-V UOP Analyzer Directives and Standards
94
WDG-V UOP Analyzer Marking
94
Remote Calibration Unit (RCU) Directives and Standards
95
WDG-V UOP Series Analyzer Rating Labels
96
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