Ametek WDG-VC HP Manuals

Manuals and User Guides for Ametek WDG-VC HP. We have 1 Ametek WDG-VC HP manual available for free PDF download: User Manual

Ametek WDG-VC HP User Manual (163 pages)

Combustion Analyzer

Brand: Ametek | Category: Measuring Instruments | Size: 12 MB

Table of Contents
3
Safety Notes
7
Electrical Safety
7
Grounding
7
Personnel and Equipment Safety Information
8
Important Notice to Users
10
Warning Labels
11
Environmental Information - WEEE
11
Special Conditions for Safe Use
12
Hazardous Location Limitations
12
Electromagnetic Compatibility (EMC)
13
Supplier's Declaration of Conformity
14
Special Warnings and Information
15
Equipment Used in Hazardous Locations
15
Overview
17
About the Analyzer
17
Basic Elements of the Analyzer
18
How the Oxygen Cell Works
19
Measuring Oxygen in Non-Combustible Gases
20
Hydrocarbons in the Gas Sample
21
Analyzer Operations - WDG-VCM HP, Close-Coupled Convective Flue Gas Analyzer
22
About the Analyzer Sample System
22
Combustibles and Methane Detectors
23
Temperature Sensors
24
Heaters
25
About the Analyzer Electronics
26
Communicating with the Analyzer
28
Working in this Manual
29
Supplemental Information - Where Can I Find It
29
Installation and Start-Up
31
Pre-Installation Requirements
32
Storage Prior to Installation
33
Unpacking and Inspecting the Equipment
33
Analyzer Site Preparation
34
Space Requirements
34
Mechanical Installation
35
Tools, Equipment, and Supplies Required for Installation
35
Analyzer Installation Guidelines
35
Installing the Analyzer and Inlet Probe
37
Calibration
48
Required Calibration Gases and Tubing
48
Manual Calibration Connections
49
Calibration Gas Connection
49
Purge Connection Options and Requirements
50
Installing the Remote Calibration Unit (Optional)
53
Standard RCU Installation
53
Combustibles RCU Installation
55
Methane RCU Installation
57
AC Mains Power and Signal Connections
59
General Wiring and Conduit Requirements
59
Connecting I/O Signals, Relay Contacts, and AC Power
61
Current Output Connections
61
Standard Current Outputs
61
Alarm Contact Connections
63
Standard Alarm Connections
63
Making AC Mains Power Connections
64
EMC Grounding, Shielding and Noise Protection
66
EMC Grounding Method
66
Transient and RFI Interference
67
Remote Calibration Unit Connections (Optional)
68
Standard (Oxygen-Only) Remote Calibration Unit Connections
68
Combustibles Remote Calibration Unit Connections
68
Methane Remote Calibration Unit Connections
68
Digital Input to Initiate Remote Calibration Unit
68
Notes about Ducting
70
Ducting between Pressurized Enclosure and Inlet
70
Additional Purge Time to Account for Ducting
70
Power for Protective Gas Supply
70
Enclosure Maximum Overpressure
70
Installing the User Interface/Communications Options
71
Installing the PC Configurator Software (Communication Option 1)
71
Setting the Analyzer Address Using the Dip Switch (to Enable Communications between the Analyzer and the PC Configurator Software)
72
Connecting the PC to the Analyzer
73
Installing the Amevision Display User Interface (Communication Option 2)
74
Setting the Analyzer Address Using the Dip Switch (to Enable Communications between the Analyzer and the Amevision Display User Interface Unit)
76
Connecting Analyzers to the Amevision Display User Interface
77
Connecting a Single Analyzer
77
Connecting Multiple Analyzers
78
Final Daisy Chain Connection Configuration Setting
79
Customer I/O Connections
80
Communication Troubleshooting Checks
81
No Communications
81
Intermittent Communications
81
LED Status Indicator
82
Main Status LED (Light Pipe Visible from the Front)
82
Sensor Board Status Leds
84
Purge System Start-Up and Operation
85
Standard Purge Start-Up (with or Without External Pressure Switch)
85
Rapid Purge Start-Up
89
Tips to Ensure Proper Initial and Continued Operation of the WDG-V HP Series Analyzer
93
Maintenance and Troubleshooting
95
Aftermarket Excellence and Long-Term Commitment to Safety and Quality
97
Spare Parts
98
Analyzer Spare Parts, Individual
98
Remote Calibration Unit (RCU) Spare Parts
99
Miscellaneous Spare Parts
99
Diagnostic Flowcharts
100
Thermocouple Checks
100
Calibration Setup Checks
101
AC Mains Power Checks
104
Cell Furnace Checks
104
Process Pressure Checks (Only if above 14 Kpa/2 PSIG)
104
Oxygen Cell Checks
105
Detecting/Locating a Plug or Leak in the Sample System
105
Maintenance
107
Safety Considerations
107
Calibration
108
Cleaning and Replacing Parts
109
Safely Powering down the WDG-V HP Series Analyzer to Perform Maintenance
110
Safe Start-Up Procedure for the WDG-V HP Series Analyzer after Maintenance
111
Cleaning the Analyzer Enclosures
112
Cleaning and Replacing Parts in the Oxygen Cell
112
Replacing the Cell Furnace Thermocouple
114
Replacing the Combustibles and Methane Detectors
116
Combustibles Detector
116
Methane Detector
117
Replacing the Cell Furnace Assembly
119
Replacing the Box Heater Cartridge
121
Replacing the Box RTD
123
Replacing the Sensor Board
124
Alarm and Warning Error Messages
126
Alarms
127
Warnings
134
Specifications
139
Remote Calibration Unit (RCU) Specifications (Optional)
141
Approvals and Certifications
142
WDG-V HP Series Analyzer Directives and Standards
142
Remote Calibration Unit (RCU) Directives and Standards
143
WDG-V HP Series Analyzers Standards
144
WDG-V HP Analyzer Markings
145
WDG-V HP Series Analyzer, North American Rating Labels, 115 VAC and 230 VAC
146
Analyzer Purge Markings
147
WDG-V HP Series Rapid Purge Warning Label and Component Layout Drawing
147
WDG-V HP Series Standard Purge Warning Label and Component Layout Drawing
149
French Warnings/Français Adverstissements
153
Notes Sur la Securite
153
Sécurité Électrique
154
Mise à la Terre
155
Note Importante aux Utilisateurs
155
Sommaire de Sécurité Générale
157
Utilisez un Câblage Adéquat
157
Evitez les Surcharges Électriques
157
Mettez à la Terre L'analyseur
157
Ne Pas Faire Fonctionner Sans Capot
157
Utilisez des Fusibles Adéquats
157
Ne Faites Pas Fonctionner en Atmosphère Explosible
157
Precautions aux Dommages de L'analyseur
158
Utilisez une Alimentation Électrique Adéquate
158
Ne Faites Pas Fonctionner Avec les Défaillances Suspectes
158
Mise à la Terre CEM (EMC), Blindage et Protection Contre le Bruit
158
Packaging/Shipping the WDG-V HP Series Combustion Analyzer
159
Cold (Non-Powered) Installations
161
Alarms and Alarm Verification
161

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Ametek WDG-VC HP User Manual (163 pages)

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