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ABB ProcessMaster manual available for free PDF download: Commissioning Instruction
ABB ProcessMaster Commissioning Instruction (80 pages)
Electromagnetic Flowmeter
Brand:
ABB
| Category:
Measuring Instruments
| Size: 4 MB
Table of Contents
Table of Contents
4
Safety
7
General Information and Notes for the Reader
7
Intended Use
8
Improper Use
8
Target Groups and Qualifications
8
Plates and Symbols
9
Safety- / Warning Symbols, Note Symbols
9
Transport Safety Information
10
Installation Safety Information
10
Safety Instructions for Electrical Installation
10
Safety Instructions for Operation
11
1.10 Technical Limit Values
11
1.11 Allowed Fluids
11
1.12 Returning Devices
12
1.13 Disposal
12
Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)
12
1.13.2 Rohs Directive 2002/95/EC
12
Device Designs
13
Model with Compact Design
13
Model with Remount Mount Design
14
Transport
15
Inspection
15
Transport of Flanged Units Smaller than DN 450
15
Transport of Flanged Units Larger than DN 400
15
Mounting
16
General Information on Installation
16
Supports for Meter Sizes Larger than DN 400
16
Mounting the Measuring Tube
17
Torque Information
18
Processmaster in Flange Design and Hygienicmaster in Flange or Wafer-Type Design
18
Variable Process Connections Hygienicmaster
22
Information on EHEDG Conformity
23
Information on 3A Conformity
23
Installation Requirements
24
Flow Direction
24
Electrode Axis
24
In- and Outlet Pipe Sections
24
Vertical Connections
24
Horizontal Connections
24
Free Inlet or Outlet
24
Strongly Contaminated Fluids
24
Installation in the Vicinity of Pumps
25
Installing the High Temperature Design
25
4.5.10 Devices with Extended Diagnostic Functions
25
Installation in Pipelines with Larger Nominal Diameters
25
Ground
26
General Information on Ground Connections
26
Metal Pipe with Fixed Flanges
26
Metal Pipe with Loose Flanges
27
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner
28
Sensor Type Hygienicmaster
29
Ground for Devices with Protective Plates
29
Ground with Conductive PTFE Grounding Plate
29
Electrical Connections
30
Routing the Signal and Magnet Coil Cable
30
Preparing the Signal and Magnet Coil Cable in the Case of Transmitters with Dual-Compartment Housing
31
Cable with Part Number D173D027U01
31
Cable with Part Number D173D031U01
32
Preparing the Signal and Magnet Coil Cable in the Case of Transmitters with Single-Compartment Housing.31
33
Cable with Part Number D173D027U01
34
Cable with Part Number D173D031U01
34
Connecting the Transmitter
35
Connecting the Power Supply
35
Transmitter with Dual-Compartment Housing
36
Transmitter with Single-Compartment Housing
36
Connecting the Signal and Magnet Coil Cables
37
Connecting the Flowmeter Sensor
38
Metal Terminal Box in the Case of Processmaster and Hygienicmaster
38
Plastic Terminal Box in the Case of Processmaster
39
Connection Via Cable Conduit
40
Protection Class IP 68
41
Terminal Connection Diagrams
43
Devices with HART Protocol
43
Devices with PROFIBUS PA or FOUNDATION Fieldbus
44
Connection Examples for the Peripherals
45
Commissioning
47
Preliminary Checks Prior to Start-Up
47
Operation
47
Menu Navigation
48
Menu Levels
49
Process Display
50
Configuring the Current Output
52
Transmitter with Dual-Compartment Housing
53
Transmitter with Single-Compartment Housing
54
Commissioning the Unit
55
Downloading the System Data
55
Parameterizing Via the "Easy Set-Up" Menu Function
57
Parameter Overview
61
Extended Diagnostic Functions
69
General Remarks
69
Detection of Partial Filling
69
Detection of Gas Bubbles
69
Electrode Coating Detection
70
Conductivity Monitoring
70
Electrode Impedance Monitoring
70
Sensor Measurements
71
Trend
71
Fingerprint
71
Checking the Grounding
71
Performing the Grounding Check
72
Recommended Settings for Diagnostic Limit Values
73
Limit Values for the Coil Resistance
73
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