ABB PGC5009 Manuals

Manuals and User Guides for ABB PGC5009. We have 4 ABB PGC5009 manuals available for free PDF download: Operating Instruction, Service Instruction, Service Instructions Manual

ABB PGC5009 Operating Instruction (124 pages)

Process gas chromatographs

Brand: ABB | Category: Laboratory Equipment | Size: 5 MB

Table of Contents
3
1 Glossary

6
2 Safety and Symbols

7
3 Introduction

8
- General
  8
- Drawings
  8
- Master Controller
  8
- Class B Oven
  8
  - Liquid Version
    9
  - Vapor Version
    9
- Class C Oven
  9
- Air Purge Systems
  9
- System Variations
  9
4 Installation

10
- Safety Considerations
  10
- Analyzer Location
  10
  - Master Controller
    10
  - Ovens
    11
  - Precautions
    11
- Preparing for Installation
  11
  - Installation Tools and Equipment
    11
  - Plumbing Installation
    12
  - Gas Requirements
    12
  - Calibration Sample
    12
  - Purge Air Alarm
    12
- Equipment Mounting
  12
- Connections
  12
  - Tubing
    12
  - Instrument Air
    12
  - Carrier Gas
    12
  - Burner Fuel
    13
  - Burner Air
    13
  - Sample
    13
  - Hydrogen Gas
    13
  - Vents
    13
  - Liquid Sample Valve
    13
- Electrical
  14
- Setting up the Master Controller
  14
  - Single Board Computer Pcb
    14
  - Purge Air Alarm
    15
- Setting up the Ovens
  15
5 Start-Up

16
- Introduction
  16
- Master Controller Controls and Indicators
  16
  - Touchscreen Layout
    16
  - Action Items
    17
  - Function/Navigation Buttons
    17
  - System Information Bar
    18
  - Naming Conventions
    18
  - Keypad
    19
  - Keyboard
    19
- Oven Controls and Indicators
  20
- Starting the Analyzer
  20
  - Leak Check Oven
    21
  - Leak Check Carrier Gas Supply Lines
    21
- Calibrating the Analyzer
  21
- Validation Run
  22
- Connecting to the Network
  22
- Using the Access Control List
  24
  - Logging into PGC5000 Analyzer
    24
  - Access Levels
    24
  - Subscriber List
    25
  - Remote Client
    25
- Analyzer Shutdown
  25
6 Operation

26
- Introduction
  26
- Home Tab
  26
  - Chart Sub-Tab
    26
  - Status Sub-Tab
    27
  - Report Sub-Tab
    28
  - Overlay Sub-Tab
    30
- Status Tab
  31
  - User Configurable Scopes
    32
  - Configuring Indicators
    33
  - Status Indicator Reset
    33
- Schedule Tab
  33
  - Maintenance Mode Icon
    34
  - Power Failure Recovery Icon
    34
  - Multiple Oven & Schedule Relationship
    35
  - Queue Sub-Tab
    36
  - Step Sub-Tab
    37
  - Time of Day Sub-Tab
    37
  - Demand Sub-Tab
    38
- Analysis Tab
  38
  - Chart Sub-Tab
    39
  - Tabular Editor Sub-Tab
    40
  - Normalization
    40
  - New Analysis
    41
  - Analysis Error Messages
    42
  - Loading an Analysis from the Library
    44
  - Running an Existing Schedule
    45
  - Stopping or Pausing Schedules
    45
  - Overlay Sub-Tab
    45
  - Chromatogram Reprocessing
    45
- Setup Tab
  46
  - File Management
    46
  - System Restore and Recovery
    47
  - System Error Messages
    48
  - Components
    49
  - Streams
    50
  - Master Controller
    51
  - Oven Configuration
    53
  - Oven Buttons
    54
  - Isothermal Oven
    57
  - Electronic Pressure Control
    58
  - Detector Amplifier
    59
- Subscriber Tab
  60
  - Creating a New Subscriber
    61
  - Adding an Existing Device
    62
  - Subscriber Events
    62
  - Failover Operation
    63
  - Modbus Subtab
    63
- Program Tab
  65
- Manual Mode Tab
  65
- Sample Handling System
  65
7 Technical Description

66
- Functional Description
  66
- Detectors
  66
- Peak Detection
  69
- Component Detection (EZ Peak)
  72
  - EZ Peak Calculations
    72
  - Identifying Peaks
    72
  - Single Peak Integration Range
    73
  - Multiple Peak Integration Range
    73
  - Tangent Skim
    74
  - Baseline Drift
    74
- Time-Coded Functions
  74
  - Auto Zero
    75
  - Autozero
    75
  - Component Min/Max
    75
  - Component Minmax
    75
  - Component RT (EZ Peak)
    75
  - Digital Input Check
    75
  - Do Next if
    76
  - Peak Threshold
    76
  - Pressure Check
    76
  - Pressure Control
    76
  - Pressure Default
    76
  - Script Control
    76
  - Skip Next if
    77
  - Stream Step
    77
  - Temperature Check
    77
  - Temperature Control
    77
  - Temperature Default
    77
  - Unknown Peak
    77
  - Valve on and Valve off
    78
- Air Purging
  78
  - Y and Z Purge
    78
  - Purge Operation
    79
  - Purge Override Option
    80
  - Purge Override Contacts
    80
- Remote Client
  81
- Remote Communications Overview
  81
  - Subscriber Tab Configuration
    82
  - MODBUS Overview
    82
  - PGC5000 MODBUS Configuration
    82
  - MODBUS Slave Communication
    83
  - Client Configurator
    84
  - OPC Communication
    86
- Input/Output Options
  86
  - Local Input/Output Option
    86
  - Local Output Option Setup
    86
  - Internal Input/Output Option
    87
  - Digital Output
    88
  - Digital Input
    89
  - Analog Input
    89
- External Input/Output Option
  89
8 Operator Troubleshooting

90
- Common Issues
  90
- Oven LED Indicators
  90
- Indicator Troubleshooting Procedures
  90
- Status Indicators
  91
- Diagnostic Displays
  96
9 Scripting

99
- Introduction
  99
- Attachment to Analysis Elements
  100
  - Creating a New Script
    100
  - Adding/Running a Script
    101
  - Adding a Line to a Script
    101
  - Deleting a Line
    101
  - Copying a Line
    101
- Operators
  101
- Alphabetic Listing
  102
  - ABSOLUTE VALUE Function
    102
  - ACTIVATE STREAM Command
    102
  - ACTUAL RETENTION TIME Function
    102
  - ANALYSIS NAME Function
    102
  - ASC Function
    102
  - BENCHMARK CONCENTRATION Fnctn
    102
  - BPRINT Statement
    102
  - CALIBRATION CONCENTRATION Fnctn
    103
  - CANCEL REQUESTS Command
    103
  - COMPONENT CONCENTRATION Fnctn
    103
  - CHR$ Function
    103
  - CLEAR INDICATORS Command
    103
  - COMMON Floating Point Array
    103
  - COMMON$ String Array
    103
  - COMPONENT NAME$ Function
    104
  - COMPONENT TYPE Function
    104
  - COMPONENT UNITS Function
    104
  - CURRENT STREAM Function
    104
  - DEACTIVATE STREAM Function
    104
  - DIM Statement
    104
  - END Statement
    105
  - END REPORT Statement
    105
  - EXPECTED RETENTION TIME Function
    105
  - EXPONENT Function
    105
  - For
    105
  - GOSUB Statement
    105
  - GOTO Statement
    106
  - IF Statement
    106
  - INDICATOR Function
    106
- INJECT TIME Function
  106
- INTEGER TYPE Conversion Routine
  106
- LENGTH Function
  106
- LOGARITHM BASE TEN Function
  107
- LPRINT Statement
  107
- MID$ Function
  107
- NATURAL LOGARITHM Function
  107
- NUMBER COMPONENTS Function
  107
- OUTSTANDING REQUESTS Function
  107
- PEAK AREA Function
  107
- PEAK CREST AMPLITUDE Function
  108
- PEAK END AMPLITUDE Function
  108
- PEAK END TIME Function
  108
- PEAK NEGATIVE AREA Function
  108
- PEAK POSITIVE AREA Function
  108
- PEAK START AMPLITUDE Function
  108
- PEAK START TIME Function
  109
- PURGING STREAM Function
  109
- Put Component Concentration
  109
- PUT PRESSURE of a Zone Command
  109
- PUT RESPONSE FACTOR Command
  109
- Put Temperature of a Zone
  109
- READ ANALOG INPUT Function
  109
- READ DIGITAL INPUT Function
  110
- REMARKS Statement
  110
- REQUEST ANALYSIS Command
  110
- RESPONSE FACTOR Function
  110
- SCHEDULE ABORT Function
  110
  - SCHEDULE NAME Function
    110
  - SCHEDULE RUN Function
    110
  - SCHEDULE STOP Command
    110
  - SET BASIC ALARM Command
    110
  - SLEEP Function
    111
  - SQUARE ROOT Function
    111
  - START REPORT Statement
    111
  - STREAM NAME Function
    111
  - STREAM STATUS Function
    111
  - TIME$ Function
    111
  - TOTAL PEAK AREA Function
    111
  - Value Function
    112
  - VALVE Command
    112
  - WRITE ANALOG OUTPUT Command
    112
  - WRITE DIGITAL OUTPUT Command
    112
  - Y2X Function
    112
  - ZONE PRESSURE Function
    112
  - ZONE TEMPERATURE Command
    112
  - Valve on
    112
10 Version Upgrade

113
- Determining Eqpt to be Upgraded
  113
- PC Upgrading
  113
- Gateway Upgrading
  116
- Upgrading Older Pgc5000S
  119

ABB PGC5009 Service Instruction (88 pages)

Process gas chromatograph

Brand: ABB | Category: Laboratory Equipment | Size: 6 MB

Table of Contents
3
1 Glossary

5
2 Safety and Symbols

6
3 Introduction

7
- General
  7
- Drawings
  8
- Master Controller
  8
- Class B Oven
  8
  - Liquid Version
    8
  - Vapor Version
    9
- Class C Oven
  9
- Oven with Integrated Controller
  9
- Air Purge Systems
  9
- System Variations
  9
- Master Controller as a RUI
  9
4 Maintenance

10
- Equipment and Supplies Required
  10
- Preventive Maintenance
  10
  - Gas Cylinder Replacement
    10
  - Cleaning
    11
- System Backup
  11
- USB Connectors
  11
5 Diagnostics and Troubleshooting

12
- General
  12
- Power-On Self Test
  12
- Indicator Boxes and Hex Codes
  12
- Power
  12
  - Power Failure Recovery
    13
  - Oven LED Indicators
    13
- Board Level Light Emitting Diodes
  13
  - Single Board Computer
    14
  - SBC CAN Interface Card
    14
  - DTC Digital Pcb
    14
  - Detector Canbus Node Identification
    16
- Indicator Troubleshooting Procedures
  16
  - Identifying Issues
    17
  - Correcting Issues
    17
- Status Indicators
  17
- Operation Troubleshooting
  23
  - Baseline Noise
    23
  - Baseline or Signal Offset
    23
  - No Peaks
    23
  - Double Sampling
    24
  - Mystery Peaks
    24
  - Individual Peak Missing on Report
    24
  - Chromatogram Oversized or off Scale
    24
  - Variable Sample Size
    24
  - Variable Retention Times
    24
  - Reduced Peak Size
    25
  - Loss of Power
    25
  - Flame out LED on
    25
- Software
  25
  - System Backup and Recovery
    26
  - System Backup Error Messages
    27
- Restarting the Analyzer
  28
- Upgrading Software
  28
- Optional Discharge Ionization Detector
  28
  - Plasma will Not Light
    29
  - No Signal
    29
  - Low Signal
    29
  - Noisy
    30
  - High Baseline
    30
  - Drifting Baseline
    30
  - Spikes
    30
  - Shifting Retention Times
    31
6 Component Repair

32
- General
  32
- Master Controller Cabinet
  33
  - Single Board Computer Pcb
    33
  - Power Supply
    33
  - SBC CAN Interface Cards
    34
  - Optional Wago Modules
    34
- Master Controller Cabinet Door
  35
  - Front Panel Pcb
    35
  - Liquid Crystal Display Assembly
    35
- Oven Component Locations
  36
  - Class B Oven Components
    36
  - Class C Oven Components
    36
- Replacing the Epc Control Pcb
  37
- Replacing the Epc Control Assy
  37
  - Preparation
    38
  - Removing the Epc Control Assy
    38
  - Installing the Epc Control Assy
    39
  - Removing a Sensor Pcb
    39
  - Installing a New Sensor Pcb
    40
  - Removing a Proportional Valve
    41
  - Installing a New Proportional Valve
    41
  - Removing the Control Pcb
    41
  - Installing a New Control Pcb
    42
  - Removing the Heater
    42
  - Installing a New Heater
    42
- FID Amplifier Assembly
  43
- FPD Electrometer
  43
  - FPD Gain Adjustment, Old Electrometer
    43
  - FPD Gain Adjustment, New Electrometer
    44
- TCD Amplifier Assembly
  46
- Replacing Dtc Master Analog Pcb
  46
- Replacing Dtc Digital Pcb
  46
- Replacing Dtc Auxiliary Pcb
  47
- Replacing Optional Dtc Zone Board
  47
- Replacing Power Distribution Board
  47
7 Subassembly Repair

48
- Column Repair
  48
  - Column Removal
    48
  - Packed Column Installation
    48
  - Capillary Column Installation
    48
  - Cutting Capillary Columns
    49
- Repairing the Flame Ionization Detector
  49
  - FID Cell Access
    50
  - Replacing the Breather
    50
  - Replacing the Thermocouple Assembly
    50
  - Replacing the Polarizer
    50
  - Replacing the Igniter Assembly
    51
  - Cleaning the Fid Jet
    51
  - Replacing the Fid Cable Assembly
    52
- Repairing the Single Port Tcd
  52
  - Removing the Filaments
    53
  - Installing the Filaments
    53
  - Filament Checkout
    53
  - Leak Test
    54
  - Connecting the Filaments
    54
  - Potting the Filaments
    54
  - Re-Installing Mounting Bracket Cover
    54
- Repairing the Multiport Tcd
  55
  - Accessing the Detector
    55
  - Removing the Filaments
    55
  - Installing New Filaments
    55
- Repairing the Flame Photometric Detector
  57
- Liquid Sample Valve Repair
  58
- CP Valve Repair
  62
  - Preparation and Safety
    63
  - Replacing the Slider
    63
  - Replacing the Wedges
    63
  - Replacing the O-Rings
    64
  - Replacing the Valve Plate
    66
- Replacing Diaphragm Valves
  66
  - Preparation
    66
  - Removing a Valve
    67
  - Replacing the Diaphragm (4 Screw)
    67
  - Replacing the Diaphragm (1 Screw)
    68
  - Installing the New Diaphragm Valve
    68
- Optional Discharge Ionization Detector
  69
  - Scheduled Maintenance
    69
  - Removing the Detector
    69
  - Installing the Detector
    69
  - Replacing the Exhaust Tube
    70
  - Replacing the Power Supply
    70
8 Replacement Parts

71
- Ordering Information
  71
- Master Controller
  73
  - Master Controller Chassis
    73
  - Back of Door
    74
- Class B Oven Components
  74
  - Cabinet Components
    74
  - Left Side Components
    74
  - Left Front Door Components
    75
  - Class B Main Interior Components
    76
  - Liquid Sample Valve
    77
  - Flame Ionization Detector
    77
  - Single-Port Tcd
    78
  - Multiport Tcd
    78
  - Flame Photometric Detector
    78
  - Burner Block Components
    79
  - M2CP Valve
    79
  - Optional DID Replacement Parts
    80
- EPC Control Assembly
  80
- Class C Oven
  81
- Extended Input/Output Function
  81
- Oven with Integrated Controller
  81
9 Temperature Programmed Oven

82
- General Troubleshooting and Repair
  82
- FID Repair
  82
- Single Port TCD Repair
  83
- Replacement Parts
  84
  - Ordering Information
    84
  - Temperature Programmed Oven
    85

ABB PGC5009 Service Instructions Manual (88 pages)

Process Gas Chromatographs

Brand: ABB | Category: Laboratory Equipment | Size: 2 MB

Table of Contents
3
1 Glossary

5
2 Safety and Symbols

6
3 Introduction

7
- General
  7
- Drawings
  7
- Master Controller
  7
- Class B Oven
  7
  - Liquid Version
    8
  - Vapor Version
    8
- Class C Oven
  8
- Air Purge Systems
  8
- System Variations
  8
4 Maintenance

9
- Equipment and Supplies Required
  9
- Preventive Maintenance
  9
  - Gas Cylinder Replacement
    9
  - Cleaning
    10
- System Backup
  10
- USB Connectors
  10
5 Diagnostics and Troubleshooting

11
- General
  11
- Power-On Self Test
  11
- Indicator Boxes and Hex Codes
  11
- Power
  13
  - Power Failure Recovery
    13
  - Oven LED Indicators
    13
  - System Board Battery
    14
- Board Level Light Emitting Diodes
  14
  - Single Board Computer
    14
  - Oven Controller Pcb
    16
  - DTC Digital Pcb, Version 1
    17
  - DTC Digital Pcb, Version 2
    19
  - Detector Canbus Node Identification
    20
- Indicator Troubleshooting Procedures
  21
  - Identifying Issues
    21
  - Correcting Issues
    21
- Status Indicators
  21
- Operation Troubleshooting
  27
  - Baseline Noise
    27
  - Baseline or Signal Offset
    27
  - No Peaks
    28
  - Double Sampling
    28
  - Mystery Peaks
    28
  - Individual Peak Missing on Report
    29
  - Chromatogram Oversized or off Scale
    29
  - Variable Sample Size
    29
  - Variable Retention Times
    29
  - Reduced Peak Size
    29
  - Loss of Power
    29
  - Flame out LED on
    30
- Software
  30
  - System Backup and Recovery
    30
  - System Backup Error Messages
    31
- Restarting the Analyzer
  32
- Upgrading Software
  33
- Optional Discharge Ionization Detector
  33
  - Plasma will Not Light
    33
  - No Signal
    33
  - Low Signal
    34
  - Noisy
    34
  - High Baseline
    35
  - Drifting Baseline
    35
  - Spikes
    35
  - Shifting Retention Times
    35
6 Component Repair

36
- General
  36
- Master Controller Cabinet
  37
  - SBC and Card Cage Assembly
    37
  - Oven Controller Pcb
    38
  - Power Supply
    38
  - Optional Wago Modules
    38
- Master Controller Cabinet Door
  38
  - Front Panel Pcb
    39
  - Liquid Crystal Display Assembly
    39
- Oven Component Locations
  40
- Replacing the Epc Control Pcb
  41
- Replacing the Epc Control Assy
  41
  - Preparation
    41
  - Removing the Epc Control Assy
    42
  - Installing the Epc Control Assy
    43
  - Removing a Sensor Pcb
    44
  - Installing a New Sensor Pcb
    45
  - Removing a Proportional Valve
    45
  - Installing a New Proportional Valve
    46
  - Removing the Control Pcb
    46
  - Installing a New Control Pcb
    46
  - Removing the Heater
    47
  - Installing a New Heater
    47
- FID Amplifier Assembly
  47
- FPD Electrometer
  48
- TCD Amplifier Assemblly
  48
- Replacing the Dtc Analog Pcb, V1
  48
- Replacing Optional Zone Board
  49
- Replacing Dtc Digital Pcb, V1
  49
- Replacing Oven Indicator Pcb
  49
- Replacing Dtc Master Analog Pcb, V2
  49
- Replacing Dtc Digital Pcb, V2
  50
- Replacing Dtc Auxiliary Pcb
  50
- Replacing Power Distribution Board
  50
7 Subassembly Repair

52
- Column Repair
  52
  - Column Removal
    52
  - Packed Column Installation
    52
  - Capillary Column Installation
    52
  - Cutting Capillary Columns
    53
- Repairing the Flame Ionization Detector
  53
  - FID Cell Access
    54
  - Replacing the Breather
    54
  - Replacing the Thermocouple Assembly
    54
  - Replacing the Polarizer
    54
  - Replacing the Igniter Assembly
    55
  - Cleaning the Fid Jet
    55
  - Replacing the Fid Cable Assembly
    56
- Repairing the Single Port Tcd
  56
  - Removing the Filaments
    57
  - Installing the Filaments
    57
  - Filament Checkout
    57
  - Leak Test
    58
  - Connecting the Filaments
    58
  - Potting the Filaments
    58
  - Re-Installing Mounting Bracket Cover
    58
- Repairing the Multiport Tcd
  59
  - Accessing the Detector
    59
  - Removing the Filaments
    59
  - Installing New Filaments
    59
- Repairing the Flame Photometric Detector
  61
- Liquid Sample Valve Repair
  63
- CP Valve Repair
  67
  - Preparation and Safety
    67
  - Replacing the Slider
    67
  - Replacing the Wedges
    68
  - Replacing the O-Rings
    68
  - Replacing the Valve Plate
    70
- Replacing Diaphragm Valves
  70
  - Preparation
    70
  - Removing a Valve
    71
  - Replacing the Diaphragm (4 Screw)
    71
  - Replacing the Diaphragm (1 Screw)
    72
  - Installing the New Diaphragm Valve
    72
- Optional Discharge Ionization Detector
  73
  - Scheduled Maintenance
    73
  - Removing the Detector
    73
  - Installing the Detector
    73
  - Replacing the Exhaust Tube
    74
  - Replacing the Power Supply
    74
8 Replacement Parts

75
- Ordering Information
  75
- Master Controller
  77
  - Back of Door
    77
  - Master Controller Chassis
    77
- Class B1 Oven Components
  78
  - Left Side Components
    78
  - Left Front Door Components
    78
- Class B2 Oven Components
  79
  - Left Side Components
    79
  - Left Front Door Components
    79
- Class B Main Interior Components
  80
  - Liquid Sample Valve
    81
  - Flame Ionization Detector
    82
  - Single-Port Tcd
    82
  - Multiport Tcd
    83
  - Flame Photometric Detector
    83
  - Burner Block Components
    84
  - M2CP Valve
    84
  - Optional DID Replacement Parts
    85
- EPC Control Assembly
  85
- Class C Oven
  86

ABB PGC5009 Operating Instruction (28 pages)

Fast gas chromatograph

Brand: ABB | Category: Laboratory Equipment | Size: 1 MB

Table of Contents
3
1 Safety and Symbols

4
- PGC5009 Fast GC Oven Appendix
  4
- General Description
  5
2 Introduction

5
- Oven Assembly
  5
- Installation
  6
- Start-Up and Operation
  6
- Background
  7
  - ASTM Distillation and Petroleum Industry
    7
  - Summary
    8
- Introduction
  7
3 Software & Setup

7
- Simulated Distillation
  8
  - Calibration Run
    8
  - Blank Run
    9
  - Sample Run
    10
  - Validation Run
    10
  - ASTM-D2887 Vs. ASTM-D3710
    10
- PGC5000 Software
  10
  - Components
    10
  - Streams
    11
  - Editing the Time/Temperature Table
    12
  - Analysis
    13
  - Schedule
    16
  - Reports
    17
- Functional Description
  18
- General Description
  18
4 Technical Description

18
- Column Housing
  19
  - Liquid Sample Valve
    19
  - Column
    19
  - Detector
    19
- Electronics Housing
  19
- FID Repair
  20
5 Maintenance and Repair

20
- Maintenance Procedures
  20
- Column Replacement
  21
  - Removing the Column
    22
  - Installing the Column
    23
- Liquid Sample Valve Repair
  24
  - Removing the LSV
    24
  - Repairing the LSV
    25
  - Installing the LSV
    25
- Ordering Information
  26
- Oven Assembly
  26
6 Replacement Parts

26

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ABB PGC5009 Manuals

ABB PGC5009 Operating Instruction (124 pages)

Table of Contents

1 Glossary

2 Safety and Symbols

3 Introduction

4 Installation

5 Start-Up

6 Operation

7 Technical Description

8 Operator Troubleshooting

9 Scripting

10 Version Upgrade

ABB PGC5009 Service Instruction (88 pages)

Table of Contents

1 Glossary

2 Safety and Symbols

3 Introduction

4 Maintenance

5 Diagnostics and Troubleshooting

6 Component Repair

7 Subassembly Repair

8 Replacement Parts

9 Temperature Programmed Oven

ABB PGC5009 Service Instructions Manual (88 pages)

Table of Contents

1 Glossary

2 Safety and Symbols

3 Introduction

4 Maintenance

5 Diagnostics and Troubleshooting

6 Component Repair

7 Subassembly Repair

8 Replacement Parts

ABB PGC5009 Operating Instruction (28 pages)

Table of Contents

1 Safety and Symbols

2 Introduction

3 Software & Setup

4 Technical Description

5 Maintenance and Repair

6 Replacement Parts

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