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PGC5000TPGC
ABB PGC5000TPGC Manuals
Manuals and User Guides for ABB PGC5000TPGC. We have
3
ABB PGC5000TPGC manuals available for free PDF download: Operating Instruction, Service Instruction, Service Instructions Manual
ABB PGC5000TPGC Operating Instruction (124 pages)
Process gas chromatographs
Brand:
ABB
| Category:
Laboratory Equipment
| Size: 5 MB
Table of Contents
Table of Contents
3
1 Glossary
6
2 Safety and Symbols
7
3 Introduction
8
General
8
Drawings
8
Master Controller
8
Class B Oven
8
Liquid Version
9
Vapor Version
9
Class C Oven
9
Air Purge Systems
9
System Variations
9
4 Installation
10
Safety Considerations
10
Analyzer Location
10
Master Controller
10
Ovens
11
Precautions
11
Preparing for Installation
11
Installation Tools and Equipment
11
Plumbing Installation
12
Gas Requirements
12
Calibration Sample
12
Purge Air Alarm
12
Equipment Mounting
12
Connections
12
Tubing
12
Instrument Air
12
Carrier Gas
12
Burner Fuel
13
Burner Air
13
Sample
13
Hydrogen Gas
13
Vents
13
Liquid Sample Valve
13
Electrical
14
Setting up the Master Controller
14
Single Board Computer Pcb
14
Purge Air Alarm
15
Setting up the Ovens
15
5 Start-Up
16
Introduction
16
Master Controller Controls and Indicators
16
Touchscreen Layout
16
Action Items
17
Function/Navigation Buttons
17
System Information Bar
18
Naming Conventions
18
Keypad
19
Keyboard
19
Oven Controls and Indicators
20
Starting the Analyzer
20
Leak Check Oven
21
Leak Check Carrier Gas Supply Lines
21
Calibrating the Analyzer
21
Validation Run
22
Connecting to the Network
22
Using the Access Control List
24
Logging into PGC5000 Analyzer
24
Access Levels
24
Subscriber List
25
Remote Client
25
Analyzer Shutdown
25
6 Operation
26
Introduction
26
Home Tab
26
Chart Sub-Tab
26
Status Sub-Tab
27
Report Sub-Tab
28
Overlay Sub-Tab
30
Status Tab
31
User Configurable Scopes
32
Configuring Indicators
33
Status Indicator Reset
33
Schedule Tab
33
Maintenance Mode Icon
34
Power Failure Recovery Icon
34
Multiple Oven & Schedule Relationship
35
Queue Sub-Tab
36
Step Sub-Tab
37
Time of Day Sub-Tab
37
Demand Sub-Tab
38
Analysis Tab
38
Chart Sub-Tab
39
Tabular Editor Sub-Tab
40
Normalization
40
New Analysis
41
Analysis Error Messages
42
Loading an Analysis from the Library
44
Running an Existing Schedule
45
Stopping or Pausing Schedules
45
Overlay Sub-Tab
45
Chromatogram Reprocessing
45
Setup Tab
46
File Management
46
System Restore and Recovery
47
System Error Messages
48
Components
49
Streams
50
Master Controller
51
Oven Configuration
53
Oven Buttons
54
Isothermal Oven
57
Electronic Pressure Control
58
Detector Amplifier
59
Subscriber Tab
60
Creating a New Subscriber
61
Adding an Existing Device
62
Subscriber Events
62
Failover Operation
63
Modbus Subtab
63
Program Tab
65
Manual Mode Tab
65
Sample Handling System
65
7 Technical Description
66
Functional Description
66
Detectors
66
Flame Ionization Detector
66
Thermal Conductivity Detector
67
Flame Photometric Detector
67
Optional Discharge Ionization Detector
68
Peak Detection
69
Classic Method of Peak Detection
69
Min-Max Method Overview
69
Min-Max Examples
69
Baseline Correction, Peak Lumping
71
Baseline Correction, Tangent Skim
71
Component Detection (EZ Peak)
72
EZ Peak Calculations
72
Identifying Peaks
72
Single Peak Integration Range
73
Multiple Peak Integration Range
73
Tangent Skim
74
Baseline Drift
74
Time-Coded Functions
74
Auto Zero
75
Autozero
75
Component Min/Max
75
Component Minmax
75
Component RT (EZ Peak)
75
Digital Input Check
75
Do Next if
76
Peak Threshold
76
Pressure Check
76
Pressure Control
76
Pressure Default
76
Script Control
76
Skip Next if
77
Stream Step
77
Temperature Check
77
Temperature Control
77
Temperature Default
77
Unknown Peak
77
Valve on and Valve off
78
Air Purging
78
Y and Z Purge
78
Purge Operation
79
Purge Override Option
80
Purge Override Contacts
80
Remote Client
81
Remote Communications Overview
81
Subscriber Tab Configuration
82
MODBUS Overview
82
PGC5000 MODBUS Configuration
82
MODBUS Slave Communication
83
Client Configurator
84
OPC Communication
86
Input/Output Options
86
Local Input/Output Option
86
Local Output Option Setup
86
Internal Input/Output Option
87
Digital Output
88
Digital Input
89
Analog Input
89
External Input/Output Option
89
8 Operator Troubleshooting
90
Common Issues
90
Oven LED Indicators
90
Indicator Troubleshooting Procedures
90
Status Indicators
91
Diagnostic Displays
96
9 Scripting
99
Introduction
99
Attachment to Analysis Elements
100
Creating a New Script
100
Adding/Running a Script
101
Adding a Line to a Script
101
Deleting a Line
101
Copying a Line
101
Operators
101
Alphabetic Listing
102
ABSOLUTE VALUE Function
102
ACTIVATE STREAM Command
102
ACTUAL RETENTION TIME Function
102
ANALYSIS NAME Function
102
ASC Function
102
BENCHMARK CONCENTRATION Fnctn
102
BPRINT Statement
102
CALIBRATION CONCENTRATION Fnctn
103
CANCEL REQUESTS Command
103
COMPONENT CONCENTRATION Fnctn
103
CHR$ Function
103
CLEAR INDICATORS Command
103
COMMON Floating Point Array
103
COMMON$ String Array
103
COMPONENT NAME$ Function
104
COMPONENT TYPE Function
104
COMPONENT UNITS Function
104
CURRENT STREAM Function
104
DEACTIVATE STREAM Function
104
DIM Statement
104
END Statement
105
END REPORT Statement
105
EXPECTED RETENTION TIME Function
105
EXPONENT Function
105
For
105
GOSUB Statement
105
GOTO Statement
106
IF Statement
106
INDICATOR Function
106
INJECT TIME Function
106
INTEGER TYPE Conversion Routine
106
LENGTH Function
106
LOGARITHM BASE TEN Function
107
LPRINT Statement
107
MID$ Function
107
NATURAL LOGARITHM Function
107
NUMBER COMPONENTS Function
107
OUTSTANDING REQUESTS Function
107
PEAK AREA Function
107
PEAK CREST AMPLITUDE Function
108
PEAK END AMPLITUDE Function
108
PEAK END TIME Function
108
PEAK NEGATIVE AREA Function
108
PEAK POSITIVE AREA Function
108
PEAK START AMPLITUDE Function
108
PEAK START TIME Function
109
PURGING STREAM Function
109
Put Component Concentration
109
PUT PRESSURE of a Zone Command
109
PUT RESPONSE FACTOR Command
109
Put Temperature of a Zone
109
READ ANALOG INPUT Function
109
READ DIGITAL INPUT Function
110
REMARKS Statement
110
REQUEST ANALYSIS Command
110
RESPONSE FACTOR Function
110
SCHEDULE ABORT Function
110
SCHEDULE NAME Function
110
SCHEDULE RUN Function
110
SCHEDULE STOP Command
110
SET BASIC ALARM Command
110
SLEEP Function
111
SQUARE ROOT Function
111
START REPORT Statement
111
STREAM NAME Function
111
STREAM STATUS Function
111
TIME$ Function
111
TOTAL PEAK AREA Function
111
Value Function
112
VALVE Command
112
WRITE ANALOG OUTPUT Command
112
WRITE DIGITAL OUTPUT Command
112
Y2X Function
112
ZONE PRESSURE Function
112
ZONE TEMPERATURE Command
112
Valve on
112
10 Version Upgrade
113
Determining Eqpt to be Upgraded
113
PC Upgrading
113
Gateway Upgrading
116
Upgrading Older Pgc5000S
119
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ABB PGC5000TPGC Service Instruction (88 pages)
Process gas chromatograph
Brand:
ABB
| Category:
Laboratory Equipment
| Size: 6 MB
Table of Contents
Table of Contents
3
1 Glossary
5
2 Safety and Symbols
6
3 Introduction
7
General
7
Drawings
8
Master Controller
8
Class B Oven
8
Liquid Version
8
Vapor Version
9
Class C Oven
9
Oven with Integrated Controller
9
Air Purge Systems
9
System Variations
9
Master Controller as a RUI
9
4 Maintenance
10
Equipment and Supplies Required
10
Preventive Maintenance
10
Gas Cylinder Replacement
10
Cleaning
11
System Backup
11
USB Connectors
11
5 Diagnostics and Troubleshooting
12
General
12
Power-On Self Test
12
Indicator Boxes and Hex Codes
12
Power
12
Power Failure Recovery
13
Oven LED Indicators
13
Board Level Light Emitting Diodes
13
Single Board Computer
14
SBC CAN Interface Card
14
DTC Digital Pcb
14
Detector Canbus Node Identification
16
Indicator Troubleshooting Procedures
16
Identifying Issues
17
Correcting Issues
17
Status Indicators
17
Operation Troubleshooting
23
Baseline Noise
23
Baseline or Signal Offset
23
No Peaks
23
Double Sampling
24
Mystery Peaks
24
Individual Peak Missing on Report
24
Chromatogram Oversized or off Scale
24
Variable Sample Size
24
Variable Retention Times
24
Reduced Peak Size
25
Loss of Power
25
Flame out LED on
25
Software
25
System Backup and Recovery
26
System Backup Error Messages
27
Restarting the Analyzer
28
Upgrading Software
28
Optional Discharge Ionization Detector
28
Plasma will Not Light
29
No Signal
29
Low Signal
29
Noisy
30
High Baseline
30
Drifting Baseline
30
Spikes
30
Shifting Retention Times
31
6 Component Repair
32
General
32
Preparation and Procedures
32
Electrostatic Discharge Information
32
Powering down the Analyzer System
32
Equipment and Supplies Required
32
Master Controller Cabinet
33
Single Board Computer Pcb
33
Power Supply
33
SBC CAN Interface Cards
34
Optional Wago Modules
34
Master Controller Cabinet Door
35
Front Panel Pcb
35
Liquid Crystal Display Assembly
35
Oven Component Locations
36
Class B Oven Components
36
Class C Oven Components
36
Replacing the Epc Control Pcb
37
Replacing the Epc Control Assy
37
Preparation
38
Removing the Epc Control Assy
38
Installing the Epc Control Assy
39
Removing a Sensor Pcb
39
Installing a New Sensor Pcb
40
Removing a Proportional Valve
41
Installing a New Proportional Valve
41
Removing the Control Pcb
41
Installing a New Control Pcb
42
Removing the Heater
42
Installing a New Heater
42
FID Amplifier Assembly
43
FPD Electrometer
43
FPD Gain Adjustment, Old Electrometer
43
FPD Gain Adjustment, New Electrometer
44
TCD Amplifier Assembly
46
Replacing Dtc Master Analog Pcb
46
Replacing Dtc Digital Pcb
46
Replacing Dtc Auxiliary Pcb
47
Replacing Optional Dtc Zone Board
47
Replacing Power Distribution Board
47
7 Subassembly Repair
48
Column Repair
48
Column Removal
48
Packed Column Installation
48
Capillary Column Installation
48
Cutting Capillary Columns
49
Repairing the Flame Ionization Detector
49
FID Cell Access
50
Replacing the Breather
50
Replacing the Thermocouple Assembly
50
Replacing the Polarizer
50
Replacing the Igniter Assembly
51
Cleaning the Fid Jet
51
Replacing the Fid Cable Assembly
52
Repairing the Single Port Tcd
52
Removing the Filaments
53
Installing the Filaments
53
Filament Checkout
53
Leak Test
54
Connecting the Filaments
54
Potting the Filaments
54
Re-Installing Mounting Bracket Cover
54
Repairing the Multiport Tcd
55
Accessing the Detector
55
Removing the Filaments
55
Installing New Filaments
55
Repairing the Flame Photometric Detector
57
Replacing the Photomultiplier Assembly
57
Replacing the Burner Block
57
Replacing the Burner Block O-Rings
58
Replacing the Jet
58
Liquid Sample Valve Repair
58
LSV Disassembly on the Analyzer
59
LSV Reassembly on the Analyzer
60
Removing LSV from the Analyzer
62
Installing LSV on the Analyzer
62
CP Valve Repair
62
Preparation and Safety
63
Replacing the Slider
63
Replacing the Wedges
63
Replacing the O-Rings
64
Replacing the Valve Plate
66
Replacing Diaphragm Valves
66
Preparation
66
Removing a Valve
67
Replacing the Diaphragm (4 Screw)
67
Replacing the Diaphragm (1 Screw)
68
Installing the New Diaphragm Valve
68
Optional Discharge Ionization Detector
69
Scheduled Maintenance
69
Removing the Detector
69
Installing the Detector
69
Replacing the Exhaust Tube
70
Replacing the Power Supply
70
8 Replacement Parts
71
Ordering Information
71
Equipment Identification
71
Master Controller Config Identification
71
Oven Configuration Identification
72
Software Configuration Identification
72
How to Order
72
Master Controller
73
Master Controller Chassis
73
Back of Door
74
Class B Oven Components
74
Cabinet Components
74
Left Side Components
74
Left Front Door Components
75
Class B Main Interior Components
76
Liquid Sample Valve
77
Flame Ionization Detector
77
Single-Port Tcd
78
Multiport Tcd
78
Flame Photometric Detector
78
Burner Block Components
79
M2CP Valve
79
Optional DID Replacement Parts
80
EPC Control Assembly
80
Class C Oven
81
Extended Input/Output Function
81
Oven with Integrated Controller
81
9 Temperature Programmed Oven
82
General Troubleshooting and Repair
82
FID Repair
82
Removing FID Insulation and Heater
82
Replacing FID Components
83
Installing FID Insulation and Heater
83
Single Port TCD Repair
83
Removing TCD Insulation and Heater
84
Replacing TCD Components
84
Installing TCD Insulation and Heater
84
Replacement Parts
84
Ordering Information
84
Temperature Programmed Oven
85
ABB PGC5000TPGC Service Instructions Manual (88 pages)
Process Gas Chromatographs
Brand:
ABB
| Category:
Laboratory Equipment
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Glossary
5
2 Safety and Symbols
6
3 Introduction
7
General
7
Drawings
7
Master Controller
7
Class B Oven
7
Liquid Version
8
Vapor Version
8
Class C Oven
8
Air Purge Systems
8
System Variations
8
4 Maintenance
9
Equipment and Supplies Required
9
Preventive Maintenance
9
Gas Cylinder Replacement
9
Cleaning
10
System Backup
10
USB Connectors
10
5 Diagnostics and Troubleshooting
11
General
11
Power-On Self Test
11
Indicator Boxes and Hex Codes
11
Power
13
Power Failure Recovery
13
Oven LED Indicators
13
System Board Battery
14
Board Level Light Emitting Diodes
14
Single Board Computer
14
Oven Controller Pcb
16
DTC Digital Pcb, Version 1
17
DTC Digital Pcb, Version 2
19
Detector Canbus Node Identification
20
Indicator Troubleshooting Procedures
21
Identifying Issues
21
Correcting Issues
21
Status Indicators
21
Operation Troubleshooting
27
Baseline Noise
27
Baseline or Signal Offset
27
No Peaks
28
Double Sampling
28
Mystery Peaks
28
Individual Peak Missing on Report
29
Chromatogram Oversized or off Scale
29
Variable Sample Size
29
Variable Retention Times
29
Reduced Peak Size
29
Loss of Power
29
Flame out LED on
30
Software
30
System Backup and Recovery
30
System Backup Error Messages
31
Restarting the Analyzer
32
Upgrading Software
33
Optional Discharge Ionization Detector
33
Plasma will Not Light
33
No Signal
33
Low Signal
34
Noisy
34
High Baseline
35
Drifting Baseline
35
Spikes
35
Shifting Retention Times
35
6 Component Repair
36
General
36
Preparation and Procedures
36
Electrostatic Discharge Information
36
Powering down the Analyzer System
36
Equipment and Supplies Required
36
Master Controller Cabinet
37
SBC and Card Cage Assembly
37
Oven Controller Pcb
38
Power Supply
38
Optional Wago Modules
38
Master Controller Cabinet Door
38
Front Panel Pcb
39
Liquid Crystal Display Assembly
39
Oven Component Locations
40
Class B Oven Components, V1
40
Class B Oven Components, V2
40
Class C Oven Components
41
Replacing the Epc Control Pcb
41
Replacing the Epc Control Assy
41
Preparation
41
Removing the Epc Control Assy
42
Installing the Epc Control Assy
43
Removing a Sensor Pcb
44
Installing a New Sensor Pcb
45
Removing a Proportional Valve
45
Installing a New Proportional Valve
46
Removing the Control Pcb
46
Installing a New Control Pcb
46
Removing the Heater
47
Installing a New Heater
47
FID Amplifier Assembly
47
FPD Electrometer
48
TCD Amplifier Assemblly
48
Replacing the Dtc Analog Pcb, V1
48
Replacing Optional Zone Board
49
Replacing Dtc Digital Pcb, V1
49
Replacing Oven Indicator Pcb
49
Replacing Dtc Master Analog Pcb, V2
49
Replacing Dtc Digital Pcb, V2
50
Replacing Dtc Auxiliary Pcb
50
Replacing Power Distribution Board
50
7 Subassembly Repair
52
Column Repair
52
Column Removal
52
Packed Column Installation
52
Capillary Column Installation
52
Cutting Capillary Columns
53
Repairing the Flame Ionization Detector
53
FID Cell Access
54
Replacing the Breather
54
Replacing the Thermocouple Assembly
54
Replacing the Polarizer
54
Replacing the Igniter Assembly
55
Cleaning the Fid Jet
55
Replacing the Fid Cable Assembly
56
Repairing the Single Port Tcd
56
Removing the Filaments
57
Installing the Filaments
57
Filament Checkout
57
Leak Test
58
Connecting the Filaments
58
Potting the Filaments
58
Re-Installing Mounting Bracket Cover
58
Repairing the Multiport Tcd
59
Accessing the Detector
59
Removing the Filaments
59
Installing New Filaments
59
Repairing the Flame Photometric Detector
61
Replacing the Photomultiplier Assembly
61
Replacing the Burner Block
61
Replacing the Burner Block O-Rings
62
Replacing the Jet
62
Liquid Sample Valve Repair
63
LSV Disassembly on the Analyzer
64
LSV Reassembly on the Analyzer
64
Removing LSV from the Analyzer
66
Installing LSV on the Analyzer
66
CP Valve Repair
67
Preparation and Safety
67
Replacing the Slider
67
Replacing the Wedges
68
Replacing the O-Rings
68
Replacing the Valve Plate
70
Replacing Diaphragm Valves
70
Preparation
70
Removing a Valve
71
Replacing the Diaphragm (4 Screw)
71
Replacing the Diaphragm (1 Screw)
72
Installing the New Diaphragm Valve
72
Optional Discharge Ionization Detector
73
Scheduled Maintenance
73
Removing the Detector
73
Installing the Detector
73
Replacing the Exhaust Tube
74
Replacing the Power Supply
74
8 Replacement Parts
75
Ordering Information
75
Equipment Identification
75
Master Controller Config Identification
75
Oven Configuration Identification
76
Software Configuration Identification
76
How to Order
76
Master Controller
77
Back of Door
77
Master Controller Chassis
77
Class B1 Oven Components
78
Left Side Components
78
Left Front Door Components
78
Class B2 Oven Components
79
Left Side Components
79
Left Front Door Components
79
Class B Main Interior Components
80
Liquid Sample Valve
81
Flame Ionization Detector
82
Single-Port Tcd
82
Multiport Tcd
83
Flame Photometric Detector
83
Burner Block Components
84
M2CP Valve
84
Optional DID Replacement Parts
85
EPC Control Assembly
85
Class C Oven
86
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