ABB PGC5000 Generation 2 Manuals

Manuals and User Guides for ABB PGC5000 Generation 2. We have 2 ABB PGC5000 Generation 2 manuals available for free PDF download: Operating Instruction, Service Instruction

ABB PGC5000 Generation 2 Operating Instruction (142 pages)

Process Gas Chromatograph

Brand: ABB | Category: Laboratory Equipment | Size: 7 MB

Contents

2
- Table of Contents
  2
List of Figures

9
List of Tables

11
Additional Information

12
Compliance

12
- Cyber Security
  12
- Waste Electrical and Electronic Equipment (WEEE)
  12
Safety

13
- Safety Symbol Conventions
  13
- Potential Safety Hazards
  14
1 Introduction

15
- Data Package
  16
- Drawings
  16
- Master Controller
  16
- Class B Oven
  16
  - Liquid Version
    16
  - Vapor Version
    17
- Class C Oven
  17
- Oven with Integrated Controller
  17
- Air Purge Systems
  17
- System Variations
  17
2 Installation

17
- Analyzer Location
  18
  - Master Controller
    18
  - Master Controller as an RUI
    18
  - Ovens
    18
  - Precautions
    19
- Prepare for Installation
  19
  - Installation Tools and Equipment
    19
  - Plumbing Installation
    19
  - Gas Requirements
    19
  - Calibration Sample
    20
  - Purge Air Alarm
    20
- Equipment Mounting
  20
- Connections
  20
  - Tubing
    20
  - Instrument Air
    20
  - Carrier Gas
    20
  - Burner Fuel
    20
  - Burner Air
    20
  - Sample
    21
  - Hydrogen Gas
    21
  - Vents
    21
  - Liquid Sample Valve
    21
- Electrical
  21
- Set up the Master Controller
  22
  - Single Board Computer PCB
    22
  - Purge Air Alarm
    23
- Set up the Ovens
  23
3 Startup

23
- User Interfaces
  23
- Master Controller Controls and Indicators
  23
  - Touchscreen Layout
    24
  - Action Icons
    25
  - Function/Navigation Buttons
    25
  - System Information Bar
    26
  - Naming Conventions
    26
  - Keypad
    26
  - Keyboard
    27
  - Master Controller as a RUI
    27
- Oven Controls and Indicators
  27
  - Oven LED Indicators
    28
  - Oven Regulators and Gauges
    28
- Start the Analyzer
  28
  - Leak Check Oven
    29
  - Leak Check Carrier Gas Supply Lines
    29
- Calibrate the Analyzer
  30
- Validation Run
  30
- Connect to the Network (Optional)
  31
- Access Control List
  34
  - Log into the PGC5000 Generation 2 Analyzer
    34
  - Access Levels (Optional)
    35
  - Subscriber List
    35
  - Rui
    35
- Analyzer Shutdown
  36
4 Operation

36
- Introduction
  36
- Home Tab
  36
  - Chart Subtab
    36
  - Status Subtab
    38
  - Report Subtab
    38
  - Overlay Subtab
    41
- Status Tab
  42
  - User-Configurable Scopes
    44
  - Configure Indicators
    44
  - Status Indicator Reset
    45
- Schedule Tab
  45
  - Maintenance Mode Icon
    45
  - Power Failure Recovery Icon
    45
  - Multiple Oven and Schedule Relationship
    47
  - Queue Subtab
    47
  - Step Subtab
    49
  - Time of Day Subtab
    49
  - Demand Subtab
    50
- Analysis Tab
  51
  - Chart Subtab
    51
  - Tabular Editor Subtab
    53
  - Normalization
    54
  - New Analysis
    55
  - Analysis Error Messages
    56
  - Load an Analysis from the Library
    58
  - Run an Existing Schedule
    58
  - Stop or Pausing Schedules
    58
  - Overlay Subtab
    58
  - Chromatogram Reprocessing
    58
- Setup Tab
  59
  - File Management
    60
  - System Restore and Recovery
    60
  - System Backup, Restore and Recovery Messages
    62
  - Components
    63
  - Streams
    64
  - Master Controller
    64
  - Oven Configuration
    68
  - Oven Buttons
    69
  - Isothermal Oven
    72
  - Electronic Pressure Control (EPC)
    72
  - Detector Amplifier
    74
- Subscriber Tab
  75
- Program Tab
  82
- Manual Mode Tab
  82
- 4.10 Sample Handling System
  83
5 Hardware and Software Features

83
- Function
  83
- Detectors
  84
- Peak Detection
  87
  - Classic Method of Peak Detection
    87
  - Min-Max Method
    87
  - Min-Max Examples
    87
  - Baseline Correction, Peak Lumping
    89
  - Baseline Correction, Tangent Skim
    89
- Component Detection (EZ Peak)
  90
  - EZ Peak Calculations
    90
  - Identify Peaks
    90
  - Single Peak Integration Range
    91
  - Multiple Peak Integration Range
    91
  - Tangent Skim
    91
  - Baseline Drift
    92
- Time Coded Functions
  92
  - Auto Zero
    93
  - Component Min/Max
    93
  - Component RT (EZ Peak)
    93
  - Digital Input Check
    93
  - Do Next if
    94
  - Peak Threshold
    94
  - Pressure Check
    94
  - Pressure Control
    94
  - Pressure Default
    94
  - Script Control
    95
  - Skip Next if
    95
  - Stream Step
    95
  - Temperature Check
    95
  - Temperature Control
    95
  - Temperature Default
    96
  - Unknown Peak
    96
  - Valve on and Valve off
    96
- Air Purging
  96
  - Y and Z Purge
    96
  - Purge Operation
    97
  - Purge Override
    97
- Rui
  98
- Remote Communications Overview
  99
  - MODBUS Overview
    99
  - PGC5000 MODBUS Configuration
    99
  - Modbus Configuration Recommendations
    100
  - MODBUS Slave Communication
    101
  - Client Configurator
    101
  - OPC Communication
    103
- Input/Output Options
  103
  - Local Input/Output Option
    104
  - Local Output Option Setup
    104
  - Internal Input/Output Option
    105
  - Digital Output
    106
  - Digital Input
    107
  - Analog Output
    107
  - Analog Input
    108
- 5.10 External Input/Output Option
  108
6 Troubleshooting

109
- Common Issues
  109
- Oven LED Indicators
  109
- Indicator Troubleshooting Procedures
  109
- Status Indicators
  110
- Diagnostic Displays
  115
7 Scripting

117
- Introduction
  117
- Attachment to Analysis Elements
  118
  - Create a New Script
    119
  - Add/Run a Script
    119
  - Add a Line to a Script
    120
  - Delete a Line from a Script
    120
  - Copy a Line in a Script
    120
- Operators
  120
- Script Functions Alphabetic Listing
  120
  - ABSOLUTE VALUE Function
    120
  - ACTIVATE STREAM Command
    121
  - ACTUAL RETENTION TIME Function
    121
  - ANALYSIS NAME Function
    121
  - ASC Function
    121
  - BENCHMARK CONCENTRATION Function
    121
  - BPRINT Statement
    121
  - CALIBRATION CONCENTRATION Function
    122
  - CANCEL REQUESTS Command
    122
  - COMPONENT CONCENTRATION Function
    122
  - CHR$ Function
    122
  - CLEAR INDICATORS Command
    122
- COMMON Floating Point Array
  122
- COMMON$ String Array
  122
- COMPONENT NAME$ Function
  123
- COMPONENT TYPE Function
  123
- COMPONENT UNITS Function
  123
- CURRENT STREAM Function
  123
- DEACTIVATE STREAM Command
  124
- DIM Statement
  124
- END Statement
  124
- END REPORT Statement
  124
- EXPECTED RETENTION TIME Function
  124
- EXPONENT Function
  124
- For
  125
- GOSUB Statement
  125
- GOTO Statement
  125
- IF Statement
  125
- INDICATOR Function
  125
- INJECT TIME Function
  126
- INTEGER TYPE Conversion Routine
  126
- LENGTH Function
  126
- LOGARITHM BASE TEN Function
  126
- LPRINT Statement
  126
- MID$ Function
  126
- NATURAL LOGARITHM Function
  127
- NUMBER COMPONENTS Function
  127
- OUTSTANDING REQUESTS Function
  127
- PEAK AREA Function
  127
- PEAK CREST AMPLITUDE Function
  127
- PEAK END AMPLITUDE Function
  128
- PEAK END TIME Function
  128
- PEAK NEGATIVE AREA Function
  128
- PEAK POSITIVE AREA Function
  128
- PEAK START AMPLITUDE Function
  128
- PEAK START TIME Function
  128
- PURGING STREAM Function
  129
- PUT COMPONENT CONCENTRATION Command
  129
- PUT PRESSURE of a ZONE Command
  129
- PUT RESPONSE FACTOR Command
  129
- PUT TEMPERATURE of a ZONE Command
  129
- READ ANALOG INPUT Function
  130
- READ DIGITAL INPUT Function
  130
- REMARKS Statement
  130
- REQUEST_ANALYSIS Command
  130
- RESPONSE FACTOR Function
  130
  - SCHEDULE ABORT Function
    130
  - SCHEDULE NAME Function
    130
  - SCHEDULE RUN Function
    130
  - SCHEDULE STOP Function
    131
  - SET BASIC ALARM Function
    131
  - SLEEP Function
    131
  - SQUARE ROOT Function
    131
  - START REPORT Statement
    131
  - STREAM NAME Function
    131
  - STREAM STATUS Function
    131
  - TIME$ Function
    132
  - TOTAL PEAK AREA Function
    132
  - VALUE Function
    132
  - VALVE Command
    132
  - WRITE ANALOG OUTPUT Command
    132
  - WRITE DIGITAL OUTPUT Command
    132
  - Y2X Function
    133
  - ZONE PRESSURE Function
    133
  - ZONE TEMPERATURE Command
    133
8 Software Upgrade

133
- PC Upgrade
  133
- Communication STAR Gateway Upgrade
  135
- Upgrade Older Pgc5000S
  137
9 Temperature Programmed Oven

138
- General Description
  138
  - Master Controller
    138
  - Isothermal Oven
    138
  - Temperature Programmed Oven
    139
- Technical Description of Isothermal Oven
  139
  - Liquid Sample Valve
    139
  - Detector
    139
  - Digital Temperature Controller
    139
- Technical Description of Temperature Programmed Oven
  139
- Functional Description
  139
10 PGC5000A Used as a Continuous Analyzer Controller (CAC) Replacement

140
11 Glossary of Abbreviations

141

ABB PGC5000 Generation 2 Service Instruction (88 pages)

Process gas chromatograph

Brand: ABB | Category: Laboratory Equipment | Size: 6 MB

Table of Contents
3
1 Glossary

5
2 Safety and Symbols

6
3 Introduction

7
- General
  7
- Drawings
  8
- Master Controller
  8
- Class B Oven
  8
  - Liquid Version
    8
  - Vapor Version
    9
- Class C Oven
  9
- Oven with Integrated Controller
  9
- Air Purge Systems
  9
- System Variations
  9
- Master Controller as a RUI
  9
4 Maintenance

10
- Equipment and Supplies Required
  10
- Preventive Maintenance
  10
  - Gas Cylinder Replacement
    10
  - Cleaning
    11
- System Backup
  11
- USB Connectors
  11
5 Diagnostics and Troubleshooting

12
- General
  12
- Power-On Self Test
  12
- Indicator Boxes and Hex Codes
  12
- Power
  12
  - Power Failure Recovery
    13
  - Oven LED Indicators
    13
- Board Level Light Emitting Diodes
  13
  - Single Board Computer
    14
  - SBC CAN Interface Card
    14
  - DTC Digital Pcb
    14
  - Detector Canbus Node Identification
    16
- Indicator Troubleshooting Procedures
  16
  - Identifying Issues
    17
  - Correcting Issues
    17
- Status Indicators
  17
- Operation Troubleshooting
  23
  - Baseline Noise
    23
  - Baseline or Signal Offset
    23
  - No Peaks
    23
  - Double Sampling
    24
  - Mystery Peaks
    24
  - Individual Peak Missing on Report
    24
  - Chromatogram Oversized or off Scale
    24
  - Variable Sample Size
    24
  - Variable Retention Times
    24
  - Reduced Peak Size
    25
  - Loss of Power
    25
  - Flame out LED on
    25
- Software
  25
  - System Backup and Recovery
    26
  - System Backup Error Messages
    27
- Restarting the Analyzer
  28
- Upgrading Software
  28
- Optional Discharge Ionization Detector
  28
  - Plasma will Not Light
    29
  - No Signal
    29
  - Low Signal
    29
  - Noisy
    30
  - High Baseline
    30
  - Drifting Baseline
    30
  - Spikes
    30
  - Shifting Retention Times
    31
6 Component Repair

32
- General
  32
- Master Controller Cabinet
  33
  - Single Board Computer Pcb
    33
  - Power Supply
    33
  - SBC CAN Interface Cards
    34
  - Optional Wago Modules
    34
- Master Controller Cabinet Door
  35
  - Front Panel Pcb
    35
  - Liquid Crystal Display Assembly
    35
- Oven Component Locations
  36
  - Class B Oven Components
    36
  - Class C Oven Components
    36
- Replacing the Epc Control Pcb
  37
- Replacing the Epc Control Assy
  37
  - Preparation
    38
  - Removing the Epc Control Assy
    38
  - Installing the Epc Control Assy
    39
  - Removing a Sensor Pcb
    39
  - Installing a New Sensor Pcb
    40
  - Removing a Proportional Valve
    41
  - Installing a New Proportional Valve
    41
  - Removing the Control Pcb
    41
  - Installing a New Control Pcb
    42
  - Removing the Heater
    42
  - Installing a New Heater
    42
- FID Amplifier Assembly
  43
- FPD Electrometer
  43
  - FPD Gain Adjustment, Old Electrometer
    43
  - FPD Gain Adjustment, New Electrometer
    44
- TCD Amplifier Assembly
  46
- Replacing Dtc Master Analog Pcb
  46
- Replacing Dtc Digital Pcb
  46
- Replacing Dtc Auxiliary Pcb
  47
- Replacing Optional Dtc Zone Board
  47
- Replacing Power Distribution Board
  47
7 Subassembly Repair

48
- Column Repair
  48
  - Column Removal
    48
  - Packed Column Installation
    48
  - Capillary Column Installation
    48
  - Cutting Capillary Columns
    49
- Repairing the Flame Ionization Detector
  49
  - FID Cell Access
    50
  - Replacing the Breather
    50
  - Replacing the Thermocouple Assembly
    50
  - Replacing the Polarizer
    50
  - Replacing the Igniter Assembly
    51
  - Cleaning the Fid Jet
    51
  - Replacing the Fid Cable Assembly
    52
- Repairing the Single Port Tcd
  52
  - Removing the Filaments
    53
  - Installing the Filaments
    53
  - Filament Checkout
    53
  - Leak Test
    54
  - Connecting the Filaments
    54
  - Potting the Filaments
    54
  - Re-Installing Mounting Bracket Cover
    54
- Repairing the Multiport Tcd
  55
  - Accessing the Detector
    55
  - Removing the Filaments
    55
  - Installing New Filaments
    55
- Repairing the Flame Photometric Detector
  57
- Liquid Sample Valve Repair
  58
- CP Valve Repair
  62
  - Preparation and Safety
    63
  - Replacing the Slider
    63
  - Replacing the Wedges
    63
  - Replacing the O-Rings
    64
  - Replacing the Valve Plate
    66
- Replacing Diaphragm Valves
  66
  - Preparation
    66
  - Removing a Valve
    67
  - Replacing the Diaphragm (4 Screw)
    67
  - Replacing the Diaphragm (1 Screw)
    68
  - Installing the New Diaphragm Valve
    68
- Optional Discharge Ionization Detector
  69
  - Scheduled Maintenance
    69
  - Removing the Detector
    69
  - Installing the Detector
    69
  - Replacing the Exhaust Tube
    70
  - Replacing the Power Supply
    70
8 Replacement Parts

71
- Ordering Information
  71
- Master Controller
  73
  - Master Controller Chassis
    73
  - Back of Door
    74
- Class B Oven Components
  74
  - Cabinet Components
    74
  - Left Side Components
    74
  - Left Front Door Components
    75
  - Class B Main Interior Components
    76
  - Liquid Sample Valve
    77
  - Flame Ionization Detector
    77
  - Single-Port Tcd
    78
  - Multiport Tcd
    78
  - Flame Photometric Detector
    78
  - Burner Block Components
    79
  - M2CP Valve
    79
  - Optional DID Replacement Parts
    80
- EPC Control Assembly
  80
- Class C Oven
  81
- Extended Input/Output Function
  81
- Oven with Integrated Controller
  81
9 Temperature Programmed Oven

82
- General Troubleshooting and Repair
  82
- FID Repair
  82
- Single Port TCD Repair
  83
- Replacement Parts
  84
  - Ordering Information
    84
  - Temperature Programmed Oven
    85

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ABB PGC5000 Generation 2 Manuals

ABB PGC5000 Generation 2 Operating Instruction (142 pages)

Table of Contents

Contents

List of Figures

List of Tables

Additional Information

Compliance

Safety

1 Introduction

2 Installation

3 Startup

4 Operation

5 Hardware and Software Features

6 Troubleshooting

7 Scripting

8 Software Upgrade

9 Temperature Programmed Oven

10 PGC5000A Used as a Continuous Analyzer Controller (CAC) Replacement

11 Glossary of Abbreviations

ABB PGC5000 Generation 2 Service Instruction (88 pages)

Table of Contents

1 Glossary

2 Safety and Symbols

3 Introduction

4 Maintenance

5 Diagnostics and Troubleshooting

6 Component Repair

7 Subassembly Repair

8 Replacement Parts

9 Temperature Programmed Oven

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