ABB PGC5000 Gen1 Series Manuals

ABB PGC5000 Gen1 Series Manuals

Manuals and User Guides for ABB PGC5000 Gen1 Series. We have 1 ABB PGC5000 Gen1 Series manual available for free PDF download: Operating Instruction

ABB PGC5000 Gen1 Series Operating Instruction

ABB PGC5000 Gen1 Series Operating Instruction (124 pages)

Process gas chromatographs

Brand: ABB | Category: Laboratory Equipment | Size: 5 MB

Table of Contents

Table of Contents
3
1 Glossary

6
2 Safety and Symbols

7
3 Introduction

8
- General
  8
- Drawings
  8
- Master Controller
  8
- Class B Oven
  8
  - Liquid Version
    9
  - Vapor Version
    9
- Class C Oven
  9
- Air Purge Systems
  9
- System Variations
  9
4 Installation

10
- Safety Considerations
  10
- Analyzer Location
  10
  - Master Controller
    10
  - Ovens
    11
  - Precautions
    11
- Preparing for Installation
  11
  - Installation Tools and Equipment
    11
  - Plumbing Installation
    12
  - Gas Requirements
    12
  - Calibration Sample
    12
  - Purge Air Alarm
    12
- Equipment Mounting
  12
- Connections
  12
  - Tubing
    12
  - Instrument Air
    12
  - Carrier Gas
    12
  - Burner Fuel
    13
  - Burner Air
    13
  - Sample
    13
  - Hydrogen Gas
    13
  - Vents
    13
  - Liquid Sample Valve
    13
- Electrical
  14
- Setting up the Master Controller
  14
  - Single Board Computer Pcb
    14
  - Purge Air Alarm
    15
- Setting up the Ovens
  15
5 Start-Up

16
- Introduction
  16
- Master Controller Controls and Indicators
  16
  - Touchscreen Layout
    16
  - Action Items
    17
  - Function/Navigation Buttons
    17
  - System Information Bar
    18
  - Naming Conventions
    18
  - Keypad
    19
  - Keyboard
    19
- Oven Controls and Indicators
  20
- Starting the Analyzer
  20
  - Leak Check Oven
    21
  - Leak Check Carrier Gas Supply Lines
    21
- Calibrating the Analyzer
  21
- Validation Run
  22
- Connecting to the Network
  22
- Using the Access Control List
  24
  - Logging into PGC5000 Analyzer
    24
  - Access Levels
    24
  - Subscriber List
    25
  - Remote Client
    25
- Analyzer Shutdown
  25
6 Operation

26
- Introduction
  26
- Home Tab
  26
  - Chart Sub-Tab
    26
  - Status Sub-Tab
    27
  - Report Sub-Tab
    28
  - Overlay Sub-Tab
    30
- Status Tab
  31
  - User Configurable Scopes
    32
  - Configuring Indicators
    33
  - Status Indicator Reset
    33
- Schedule Tab
  33
  - Maintenance Mode Icon
    34
  - Power Failure Recovery Icon
    34
  - Multiple Oven & Schedule Relationship
    35
  - Queue Sub-Tab
    36
  - Step Sub-Tab
    37
  - Time of Day Sub-Tab
    37
  - Demand Sub-Tab
    38
- Analysis Tab
  38
  - Chart Sub-Tab
    39
  - Tabular Editor Sub-Tab
    40
  - Normalization
    40
  - New Analysis
    41
  - Analysis Error Messages
    42
  - Loading an Analysis from the Library
    44
  - Running an Existing Schedule
    45
  - Stopping or Pausing Schedules
    45
  - Overlay Sub-Tab
    45
  - Chromatogram Reprocessing
    45
- Setup Tab
  46
  - File Management
    46
  - System Restore and Recovery
    47
  - System Error Messages
    48
  - Components
    49
  - Streams
    50
  - Master Controller
    51
  - Oven Configuration
    53
  - Oven Buttons
    54
  - Isothermal Oven
    57
  - Electronic Pressure Control
    58
  - Detector Amplifier
    59
- Subscriber Tab
  60
  - Creating a New Subscriber
    61
  - Adding an Existing Device
    62
  - Subscriber Events
    62
  - Failover Operation
    63
  - Modbus Subtab
    63
- Program Tab
  65
- Manual Mode Tab
  65
- Sample Handling System
  65
7 Technical Description

66
- Functional Description
  66
- Detectors
  66
- Peak Detection
  69
- Component Detection (EZ Peak)
  72
  - EZ Peak Calculations
    72
  - Identifying Peaks
    72
  - Single Peak Integration Range
    73
  - Multiple Peak Integration Range
    73
  - Tangent Skim
    74
  - Baseline Drift
    74
- Time-Coded Functions
  74
  - Auto Zero
    75
  - Autozero
    75
  - Component Min/Max
    75
  - Component Minmax
    75
  - Component RT (EZ Peak)
    75
  - Digital Input Check
    75
  - Do Next if
    76
  - Peak Threshold
    76
  - Pressure Check
    76
  - Pressure Control
    76
  - Pressure Default
    76
  - Script Control
    76
  - Skip Next if
    77
  - Stream Step
    77
  - Temperature Check
    77
  - Temperature Control
    77
  - Temperature Default
    77
  - Unknown Peak
    77
  - Valve on and Valve off
    78
- Air Purging
  78
  - Y and Z Purge
    78
  - Purge Operation
    79
  - Purge Override Option
    80
  - Purge Override Contacts
    80
- Remote Client
  81
- Remote Communications Overview
  81
  - Subscriber Tab Configuration
    82
  - MODBUS Overview
    82
  - PGC5000 MODBUS Configuration
    82
  - MODBUS Slave Communication
    83
  - Client Configurator
    84
  - OPC Communication
    86
- Input/Output Options
  86
  - Local Input/Output Option
    86
  - Local Output Option Setup
    86
  - Internal Input/Output Option
    87
  - Digital Output
    88
  - Digital Input
    89
  - Analog Input
    89
- External Input/Output Option
  89
8 Operator Troubleshooting

90
- Common Issues
  90
- Oven LED Indicators
  90
- Indicator Troubleshooting Procedures
  90
- Status Indicators
  91
- Diagnostic Displays
  96
9 Scripting

99
- Introduction
  99
- Attachment to Analysis Elements
  100
  - Creating a New Script
    100
  - Adding/Running a Script
    101
  - Adding a Line to a Script
    101
  - Deleting a Line
    101
  - Copying a Line
    101
- Operators
  101
- Alphabetic Listing
  102
  - ABSOLUTE VALUE Function
    102
  - ACTIVATE STREAM Command
    102
  - ACTUAL RETENTION TIME Function
    102
  - ANALYSIS NAME Function
    102
  - ASC Function
    102
  - BENCHMARK CONCENTRATION Fnctn
    102
  - BPRINT Statement
    102
  - CALIBRATION CONCENTRATION Fnctn
    103
  - CANCEL REQUESTS Command
    103
  - COMPONENT CONCENTRATION Fnctn
    103
  - CHR$ Function
    103
  - CLEAR INDICATORS Command
    103
  - COMMON Floating Point Array
    103
  - COMMON$ String Array
    103
  - COMPONENT NAME$ Function
    104
  - COMPONENT TYPE Function
    104
  - COMPONENT UNITS Function
    104
  - CURRENT STREAM Function
    104
  - DEACTIVATE STREAM Function
    104
  - DIM Statement
    104
  - END Statement
    105
  - END REPORT Statement
    105
  - EXPECTED RETENTION TIME Function
    105
  - EXPONENT Function
    105
  - For
    105
  - GOSUB Statement
    105
  - GOTO Statement
    106
  - IF Statement
    106
  - INDICATOR Function
    106
- INJECT TIME Function
  106
- INTEGER TYPE Conversion Routine
  106
- LENGTH Function
  106
- LOGARITHM BASE TEN Function
  107
- LPRINT Statement
  107
- MID$ Function
  107
- NATURAL LOGARITHM Function
  107
- NUMBER COMPONENTS Function
  107
- OUTSTANDING REQUESTS Function
  107
- PEAK AREA Function
  107
- PEAK CREST AMPLITUDE Function
  108
- PEAK END AMPLITUDE Function
  108
- PEAK END TIME Function
  108
- PEAK NEGATIVE AREA Function
  108
- PEAK POSITIVE AREA Function
  108
- PEAK START AMPLITUDE Function
  108
- PEAK START TIME Function
  109
- PURGING STREAM Function
  109
- Put Component Concentration
  109
- PUT PRESSURE of a Zone Command
  109
- PUT RESPONSE FACTOR Command
  109
- Put Temperature of a Zone
  109
- READ ANALOG INPUT Function
  109
- READ DIGITAL INPUT Function
  110
- REMARKS Statement
  110
- REQUEST ANALYSIS Command
  110
- RESPONSE FACTOR Function
  110
- SCHEDULE ABORT Function
  110
  - SCHEDULE NAME Function
    110
  - SCHEDULE RUN Function
    110
  - SCHEDULE STOP Command
    110
  - SET BASIC ALARM Command
    110
  - SLEEP Function
    111
  - SQUARE ROOT Function
    111
  - START REPORT Statement
    111
  - STREAM NAME Function
    111
  - STREAM STATUS Function
    111
  - TIME$ Function
    111
  - TOTAL PEAK AREA Function
    111
  - Value Function
    112
  - VALVE Command
    112
  - WRITE ANALOG OUTPUT Command
    112
  - WRITE DIGITAL OUTPUT Command
    112
  - Y2X Function
    112
  - ZONE PRESSURE Function
    112
  - ZONE TEMPERATURE Command
    112
  - Valve on
    112
10 Version Upgrade

113
- Determining Eqpt to be Upgraded
  113
- PC Upgrading
  113
- Gateway Upgrading
  116
- Upgrading Older Pgc5000S
  119

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