Abb ACS800-U7 Manuals

ABB ACS800-U7 Firmware Manual (214 pages)

Center Winder/Unwind Control Program

Brand: ABB | Category: Controller | Size: 1.79 MB

Table of Contents
5
Introduction to the Manual

13
- Chapter Overview
  13
- Compatibility
  13
- Safety Instructions
  13
- Reader
  13
- Contents
  13
- Product and Service Inquiries
  14
- Product Training
  14
- Providing Feedback on ABB Drives Manuals
  14
Start-Up

15
- Chapter Overview
  15
- How to Start-Up
  15
- How to Perform the ID Run
  19
  - ID Run Procedure
    19
Control Panel

21
Program Features

35
- Chapter Overview
  35
- Local Control Vs. External Control
  35
  - Local Control
    35
  - External Control
    36
  - Settings
    36
  - Block Diagram: Start, Stop, Direction Source for EXT1
    37
  - Block Diagram: Reference Source for EXT1
    37
- Reference Types and Processing
  38
  - Settings
    38
  - Diagnostics
    38
- Programmable Analog Inputs
  39
  - Update Cycles in the Control Program
    39
  - Settings
    39
  - Diagnostics
    39
- Programmable Analog Outputs
  40
  - Update Cycles in the Control Program
    40
  - Settings
    40
  - Diagnostics
    40
- Programmable Digital Inputs
  41
  - Update Cycles in the Control Program
    41
  - Settings
    41
  - Diagnostics
    41
- Programmable Relay Outputs
  42
  - Update Cycles in the Control Program
    42
  - Settings
    42
  - Diagnostics
    42
- Actual Signals
  43
  - Settings
    43
  - Diagnostics
    43
- Motor Identification
  44
  - Settings
    44
- Power Loss Ride-Through
  44
- Automatic Start
  45
  - Settings
    45
- DC Magnetizing
  45
- DC Hold
  45
- Flux Braking
  46
  - Settings
    46
- Flux Optimization
  47
  - Settings
    47
- Acceleration and Deceleration Ramps
  47
- Constant Speeds
  47
- Speed Controller Tuning
  48
  - Settings
    48
  - Diagnostics
    48
  - Speed Control Performance Figures
    49
  - Torque Control Performance Figures
    49
- Programmable Protection Functions
  50
  - Motor Thermal Protection
    50
    
    Motor Temperature Thermal Model
    50
    
    Use of the Motor Thermistor
    50
    
    Settings
    51
  - Stall Protection
    51
  - Underload Protection
    51
  - Motor Phase Loss
    51
  - Ground Fault Protection
    52
    
    Settings
    52
  - Communication Fault
    52
- Preprogrammed Faults
  53
  - Overcurrent
    53
  - DC Overvoltage
    53
  - DC Undervoltage
    53
  - Drive Temperature
    53
  - Enhanced Drive Temperature Monitoring for ACS800-U2, -U4 and -U7, Frame Sizes R7 and R8
    53
    
    Settings
    54
    
    Diagnostics
    54
  - Short Circuit
    54
  - Input Phase Loss
    54
  - Ambient Temperature
    54
  - Overfrequency
    55
  - Internal Fault
    55
- Operation Limits
  55
  - Settings
    55
- Power Limit
  55
- Supervisions
  55
  - Diagnostics
    55
- Parameter Lock
  55
- Motor Temperature Measurement through the Standard I/O
  56
  - Settings
    57
  - Diagnostics
    57
- Motor Temperature Measurement through the Analog I/O Extension
  58
  - Settings
    59
  - Diagnostics
    59
- Adaptive Programming Using the Function Blocks
  60
  - Driveap
    60
Master/Follower

61
- General
  61
- Checklist for a Quick Start-Up
  62
- Installation
  63
  - Master/Follower Link
    63
- Master/Follower Link Specification
  64
Application Macros

65
- Chapter Overview
  65
- Overview of Macros
  65
- Dancer Macro
  65
  - Default Control Connections
    67
- Tension Macro
  68
  - Close Lp Spd
    68
  - Open Lp Torq
    69
  - Close Lp Torq
    69
  - Default Control Connections
    70
- Lead-Winder Macro
  71
  - Default Control Connections
    72
- Torque Follower Macro
  73
- User Macros
  74
Actual Signals and Parameters

75
- Chapter Overview
  75
- Terms and Abbreviations
  75
- Actual Signals
  76
- Actual Signals
  78
- Ch0 Datasets in
  78
- Actual Signals
  79
- Start/Stop/Dir
  79
- Reference Select
  80
- Constant Speeds
  82
- Analog Inputs
  84
- Relay Outputs
  86
- Analog Outputs
  87
- Sys Ctrl Inputs
  88
- Limits
  90
- Start/Stop
  92
- Accel/Decel
  95
- Speed Control
  97
- Torq Ref Ctrl
  101
- Speed Ref
  101
- Flux Control
  102
- Brake Chopper
  102
- Fault Functions
  103
- Supervision
  108
- Information
  109
- Mtr Temp Meas
  110
- Pulse Encoder
  111
- Fieldbus Data
  112
- Standard Modbus
  112
- Applic Controls
  112
- Core Speed Match
  113
- Dancer Controls
  114
- Tension Controls
  120
- Inertia Control
  128
- Dia Calc Control
  130
- Torque Mem Ctrl
  134
- Lead Ctrl
  136
- Ddcs Control
  136
- Adapt Prog Ctrl
  137
- Adaptive Program
  139
- User Constants
  140
- Dataset Input Sel
  141
- Dataset Output Sel
  142
- Hardware Specific
  142
- Option Modules
  144
- Start-Up Data
  148
Fieldbus Control

151
- Chapter Overview
  151
- System Overview
  151
  - Redundant Fieldbus Control
    152
- Setting up Communication through a Fieldbus Adapter Module
  153
- Setting up Communication through the Standard Modbus Link
  155
  - Modbus Addressing
    156
- Setting up Communication through Advant Controller
  157
  - AC 800M Advant Controller
    157
    
    Drivebus Connection
    157
    
    Optical Modulebus Connection
    157
  - AC 80 Advant Controller
    157
  - CI810A Fieldbus Communication Interface (FCI)
    157
- The Fieldbus Control Interface
  159
  - The Control Word and the Status Word
    160
  - References
    160
  - Reference Handling
    160
  - Actual Values
    160
- Communication Profiles
  161
Fault Tracing

173
- Chapter Overview
  173
- Safety
  173
- Warning and Fault Indications
  173
- How to Reset
  173
- Fault History
  173
- Warning Messages Generated by the Drive
  174
- Warning Messages Generated by the Control Panel
  179
- Fault Messages Generated by the Drive
  180
Additional Data: Actual Signals and Parameters

187
- Chapter Overview
  187
- Terms and Abbreviations
  187
- Fieldbus Addresses
  187
  - Rxxx Adapter Modules (such as RPBA-01, RDNA-01, Etc.)
    187
  - Nxxx Adapter Modules (such as NPBA-12, NDNA-02, Etc.)
    187
- Actual Signals
  188
- Parameters
  191
Appendix A1: Motor Rotor Inertia, US

201

ABB ACS800-U7 Manuals

ABB ACS800-U7 Firmware Manual (214 pages)

Table of Contents

Introduction to the Manual

Start-Up

Control Panel

Program Features

Master/Follower

Application Macros

Actual Signals and Parameters

Fieldbus Control

Fault Tracing

Additional Data: Actual Signals and Parameters

Appendix A1: Motor Rotor Inertia, US

ABB ACS800-U7 Hardware Manual (148 pages)

Table of Contents

Safety Instructions

Table of Contents

Introduction to the Manual

Operation Principle and Hardware Description

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Motor Control and I/O Board (RMIO)

Installation Checklist and Start-Up

Maintenance

Technical Data

Dimensional Drawings

Resistor Braking

Further Information

ABB ACS800-U7 Hardware Manual (96 pages)

Table of Contents

Table of Contents

About this Manual

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