Summary of Contents for Maxon FM Mobile radio SM-2000
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SM-2000 SERVICE MANUAL MAXON AMERICA, Inc. 10828 N. W. Air World Drive Kansas City, MO 64153 Phone 816-891-6320 Fax 816-891-8815 680-100-0045 Revision C ECO 98017 December 98...
MAXON SM-2000 MOBILE SPECIFICATIONS Switching range TX and RX (without re-tuning) BAND VHF Band 1 VHF Band 2 UHF Band 1 UHF Band 2 UHF Band 3 UHF Band 4 UHF Band 5 Channel spacing ........25 kHz / 20 kHz / 12.5 kHz Dimensions (in / mm).
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Without sub audible tone Channel Spacing (kHz) 12.5 Audio characteristic ........(Method as FTZ 17 TR 2049 July 1988) MOD Type G3 .
MAXON SM-2000 MOBILE SPECIFICATIONS TX TONE MODULATION CHARACTERISTICS Sub audible tones - CTCSS Tone range ..........67 – 250 Hz @ 0.3 % accuracy Tone standard .
MAXON SM-2000 MOBILE INTRODUCTION INTRODUCTION Advanced state-of-the-art technology is used in the design and manufacturing of the SM-2000 Mobile. The Phase Lock Loop (PLL) synthesizer provides more flexibility and capability in the SM-2000 Mobile. This scanning mobile has 4 channel capability. It offers CTCSS, DCS, scanning, priority channel, and many other functions.
UNPACKING INFORMATION Check the carton carefully for the following items: Transceiver Unit Microphone DC Power Cord Mobile Mounting Bracket Assembly Hardware Operating Guide MAXON SM-2000 MOBILE UNPACKING INFORMATION Page-7- December 98...
MAXON SM-2000 MOBILE GENERAL DESCRIPTION GENERAL DESCRIPTION The Maxon SM-2000 is a rugged two way FM mobile radio which operates from 136-174 MHz (VHF) in two bands & 400-512 MHz (UHF) in five bands. The SM-2000 is a synthesized radio utilizing microcomputer technology to provide reliable high quality simplex two-way mobile communications.
DESCRIPTION OF CONTROLS Figure 1 SM-2000 Front Panel DESCRIPTION OF CONTROLS The controls, indicators and microphone/programming connector are located on the front panel. The Monitor and Auxiliary buttons are located on the radio’s front panel. The following table details the Mobile controls, indicators, and connections.
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MAXON SM-2000 MOBILE DESCRIPTION OF CONTROLS ITEM 1. Antenna Connector ( S0-239 ) 2. DC Power Connector 3. External Speaker Connector Rear Panel Connections 50 ohm connector Used to connect the mobile to the power supply 13.2 VDC or 13.8 VDC U.S.A.
THEORY OF OPERATION Each of the Scanning Mobile radios, UHF & VHF, include a unique main P.C.B. consisting of RF, Digital and Analog circuitry. DIGITAL CIRCUITRY IC 411 and IC412 are digitally-controlled analog switches which internally consist of three single pole, double throw switches.
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MAXON SM-2000 MOBILE THEORY OF OPERATION EEPROM RX/TX channels, CTCSS/DCS as well as other data from the programmer are stored in the EEPROM. The data stored is retained without power supplied. This is a non-volatile memory. The EEPROM may have information re-programmed or erased.
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IC101 (MC1459IF) is a PLL frequency synthesizer with an on-board 1.1 GHZ divide by 64/65 dual modulus prescaler. In addition to the prescaler and frequency counters, the synthesizer IC has a a phase detector and a C register (Configuration register) that allows certain functions to be configured as desired. The synthesizer is serially controlled by three wire input to the IC.
MAXON SM-2000 MOBILE THEORY OF OPERATION RF SECTION (SM-2150/VHF) VHF Transmitter The Transmitter is comprised of: Microphone Audio Circuit Transmitter Stage and Harmonic Filter Automatic Power Control Frequency Synthesizer Circuit Microphone Audio Circuit Microphone audio from the digital circuitry is amplified, pre-emphasized, limited, and mixed with Sub-Audible and applied to the VCO at Pin 1, through RV101, to balance VCO and TCXO modulation.
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MAXON SM-2000 MOBILE THEORY OF OPERATION RX VCO The RX VCO comprises JFET Q351, coil L356 and varactor D353 and is configured as a Colpits oscillator. D353 produces a change in frequency with a change in DC voltage and is controlled by the phase detector signal present at the anode.
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MAXON SM-2000 MOBILE THEORY OF OPERATION Out of Lock Detector The out-of-lock detector produces a high logic level when Fr and Fv are in the same phase and frequency, low logic level pulses when the loop is out-of-lock at Pin 2 of IC101. The signals at Pin 2 of IC101 are buffered by Q106 and then integrating by R114 and C122.
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MAXON SM-2000 MOBILE THEORY OF OPERATION Receiver Audio Circuit The receiver audio circuit is comprised of a low pass filter and an audio amplifier on the RF PCB. Low Pass Filter The low pass filter is configured from coil L227, capacitor C201 and resistor R206.AF signals from Pin 9 of IC109 are filtered by the low pass filter to remove any components of the 455kHz IF signal.
MAXON SM-2000 MOBILE THEORY OF OPERATION RF SECTION (SM-2450/UHF) UHF Transmitter The Transmitter is comprised of: 1. Microphone Audio Circuit 2. Transmitter Stage and Harmonic Filter 3. Automatic Power Control 4. Frequency Synthesizer Circuit Microphone Audio Circuit Microphone audio is pre-emphasized, limited and mixed with sub-audible tones to provide the modulating signal for the transmitter.
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Voltage Controlled Oscillator Circuit The circuit produces carrier frequencies during transmit and local oscillator frequencies during receive. Transistor Q107 is configured as a power supply ripple filter. The VCO utilizes transistor Q108, varactor D101 , D102 and trimmer capacitor TC101 . These components are configured as a Colpitts oscillator. D101 and D102 produce a change in frequency with a change in DC voltage and are controlled by the phase detector.
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MAXON SM-2000 MOBILE THEORY OF OPERATION The quadrature detector is also configurable for narrow or wide channel spacing by software control of Q219 and diode D127. These components with R219 parallel R211 to maintain audio output at the proper level for the selected bandwidth. Q134 inserts wideband squelch adjustment RV102 into the circuit whenever standard filter CF104 is selected.
VARIABLE POWER POWER SUPPLY WITH DC METER VOLT/CURRENT METER SM-2000 TEST BOX AUDIO GENERATOR COMMUNICATION MONITOR OR FM SIGNAL GENERATOR SM-2000 VARIABLE POWER SUPPLY MAXON SM-2000 MOBILE TEST SETUP TRANSMIT TESTS DEVIATION METER OSCILLOSCOPE DUMMY LOAD ATTENUATOR RECEIVER TESTS SINAD METER VTVM Page-21-...
MAXON SM-2000 MOBILE SM-2150/VHF ALIGNMENT PROCEDURE SM-2150/VHF ALIGNMENT PROCEDURE It is important that the TCXO be on the correct frequency before performing a complete alignment of the radio. An incorrect TCXO frequency can impair the performance and even cause mis-alignments. Normally the transmitter is monitored with a frequency counter or service monitor while the transmitter is keyed at it’s highest frequency.
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Receiver Alignment RF NOTE: The Receiver front end is a pre-aligned module. There are no available field adjustments. Connect an RF signal generator to the ANT socket and a SINAD meter to the external speaker jack ( J1 ) located at the rear panel. Adjust RV103 to the fully open position to hear receiver noise.
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MAXON SM-2000 MOBILE SM-2150/VHF ALIGNMENT PROCEDURE Squelch Adjustment Select a receiver channel that is programmed for narrow band (12.5 kHz) operation. Set the RF signal generator to the receiver frequency. Set the AF modulation signal to 1 kHz at 1.5k deviation. Adjust the RF output level of the RF signal generator until the 1 kHz signal is heard.
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CTCSS/DCS Deviation Adjustment Note:The following adjustment should be preset with factory alignment. If an adjustment must be made the following procedures must be followed: Program the radio with a 67.0Hz tone on one channel and 250.3Hz on another channel. Connect a power meter and modulation meter to the radio antenna jack. Adjust RV101 to the center of its adjustment.
SM-2450/UHF ALIGNMENT PROCEDURE It is important that the TCXO be on the correct frequency before performing a complete alignment of the radio. An incorrect TCXO frequency can impair the performance and even cause mis-alignments. Normally the transmitter is monitored with a frequency counter or service monitor while the transmitter is keyed at its highest frequency.
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MAXON SM-2000 MOBILE SM-2450/UHF ALIGNMENT PROCEDURE 11. Adjust the RF output voltage level of the RF signal generator keeping the SINAD meter readings between 6dB and 12dB . 12. Check for an RF voltage signal level of 0.31uV and a SINAD meter reading of 12dB or greater. 13.
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Automatic Power Adjustment NOTE: Continuous transmit periods longer than 5 minutes are to be avoided. Connect the antenna output to an RF power meter or service monitor. Set the PTT switch to the ON position. Adjust the Variable resistor RV104 to give the appropriate transmit power. Nominally this is 25watts .
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MAXON SM-2000 MOBILE SM-2450/UHF ALIGNMENT PROCEDURE Modulation Deviation Adjustment Connect a power meter and a coupler to the radio. Connect an AF generator to the test box. Set the audio output to 30mV and the audio frequency to 1kHz . Using the channel switch, select the highest transmit channel that does not have CTCSS or DCS programmed.
MAXON SM-2000 MOBILE COMPONENT REPLACEMENT COMPONENT REPLACEMENT SURFACE MOUNT COMPONENTS Surface mount components should always be replaced using a temperature controlled soldering system. The soldering tools may be either a temperature controlled soldering iron or a temperature controlled hot-air soldering station. A hot-air system is recommended for the removal of components on these boards. With either soldering system, a temperature of 700°...
SURFACE MOUNT COMPONENT REPLACEMENT 1. “Tin” one terminal end of the new component and the corresponding pad of the PCB. Use as little solder as possible. 2. Place the component on the PCB pads, observing proper polarity for capacitors, diodes, transistors, etc. 3.
MAXON SM-2000 MOBILE PARTS LIST COMMON TO SM-2000 PARTS LIST COMMON TO SM-2000 REF # DESCRIPTION 650-100-0002 TCXO PCB ASSY. (SEE NOTE 1) 650-090-0003 MA-4472 MIC ASSY. (SEE NOTE 1) NOTES: 1. Components are not available, assembly is non-repairable. PART # REF # DESCRIPTION 650-050-0003 CONTROL HEAD PCB ASSY.
MAXON SM-2000 MOBILE 650-000-0002 SM-2450/UHF MAIN BOARD 650-000-0002 SM-2450/UHF MAIN BOARD BAND CHART SM-2450A UHF BAND 1 (400-430 MHz) REF # PART # VALUE FRONT-END PCB ASSEMBLY 650-110-0007 MAIN BOARD PARTS C130 133-932-7Y 39pF C133 131-039-1Y 10pF C134 134-767-0Y 4.7pF C135 139-003-8Y C136...
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BAND CHART(continued) SM-2450E UHF BAND 4 (470-490 MHz) REF # PART # VALUE FRONT-END PCB ASSEMBLY 650-110-0009 MAIN BOARD PARTS C130 131-829-8Y 18pF C133 136-015-4Y C134 133-321-5Y 3.3pF C135 135-019-3Y C136 137-007-1Y C158 133-321-5Y 3.3pF C242 137-007-1Y C243 133-321-5Y 3.3pF C272 134-007-7Y C273...
MAXON SM-2000 MOBILE COMPONENT PINOUT COMPONENT PINOUT Unless otherwise indicated all parts are common to the SM-2000 Series Radio. MANUFACTURER'S BASE DIAGRAM PART NUMBER HD4074818 LM358M AT93C56-10S1 MC14519IF MC14053 MC14066 MC3371D KIA324F MF6CWM-100 TDA2003V 1:IN KIA7808PI 2:GND 3:OUT 1:OUT 2:GND KIA78L05F 3:IN REFERENCE NO.
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Unless otherwise indicated all parts are common to the SM-2000 Series Radio. BASE DIAGRAM 3 (GATE) 1 (DRAIN) 2 (SOURCE) MAXON SM-2000 MOBILE COMPONENT PINOUT MANUFACTURER'S REFERENCE NO. PART NUMBER *Q351,*352 MMBFJ309LT1 KTA1504S(ASG) Q102,103,504,821,822 BCX-18LT1 *Q122 MMBC1321(Q4) **Q130 MMBC1321 *Q106 KTC3875S(ALG) Q101,104,360,550-553 KRA110S(PK)
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MAXON SM-2000 MOBILE COMPONENT PINOUT Unless otherwise indicated all parts are common to the SM-2000 Series Radio. MANUFACTURER'S BASE DIAGRAM PART NUMBER MMBV3401(4D) KRS193S(F3) 1SS241(TY) BZX84C-5V MI402 MI301 IN5404 1SV229 KDS181(A3) KDS226(C3) COMMON KDS184S(B3) MMBV105 MMBD101 MMBD101 REFERENCE NO. D103-105,121 D106,125,129,801,803 D805 D127...
VOLTAGE CHARTS (SM-2150/VHF) DESCRIPTION DATA EEPROM ENABLE PLL ENABLE CHANNEL SPACING DATA IN RED L.E.D. BUSY EXT OPTION HOOK SW 0/3.7 LOCK DET TEST X2 (OPEN) D TO A D TO A TONE ENABLE D TO A CH-1 CH-2 RX VOLTAGE TX VOLTAGE RX VOLTAGE TX VOLTAGE...
MAXON SM-2000 MOBILE VOLTAGE CHARTS (SM-2450/UHF) VOLTAGE CHARTS (SM-2450/UHF) DESCRIPTION DATA EEPROM ENABLE PLL ENABLE CHANNEL SPACING DATA IN RED L.E.D. BUSY EXT OPTION HOOK SW 0/3.7 LOCK DET TEST X2 (OPEN) D TO A D TO A TONE ENABLE D TO A CH-1 CH-2...
TROUBLE SHOOTING CHART (SM-2000) Status Indications & Audible Tones STATUS DESCRIPTION Power on ready Busy Correct Tone NORMAL Transmit Scan Busy Lock Time Out Timer WARNING Battery Low EEPROM Error ERROR PLL Error Filtering Error Unit Does Not Program 1. Defective Programming Lead 2.
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MAXON SM-2000 MOBILE TROUBLE SHOOTING CHART (SM-2000) No TX 1. Defective MIC 2. Defective CPU IC409 3. Defective IC412 No TX Power 1. Defective TX enable Q122 2. Defective APC Control Circuit Q125 3. Defective TX Power Buffer AMP Q116 and Q117 4.
REVISIONS DESCRIPTION DESCRIPTION RELEASED TO MANUFACTURING 9/96 V0100003.CDR CORELDRAW 09-10-96 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN MILLIMETERS TOLERENCES: A World of Communications HOLES LINEAR ANGLES 10828 NW Air World Drive Kansas City, Missouri 64153 .XXX TITLE SM-2000 BLOCK DIAGRAM DATE DATE DOCUMENT SIZE...
Page-62- December 98 REVISIONS DESCRIPTION DESCRIPTION RELEASED TO MANUFACTURING 9/96 ECO 97014 Change to Sheet 1, Digital Section Only 4/97 ECO 97020 4/97 ECO 98017 Change to Sheet 2, RF Section Only 11/98 DIGITAL.DWG AUTOCAD R13c4 11-18-98 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN MILLIMETERS TOLERENCES: A World of Communications...
REVISIONS DESCRIPTION DESCRIPTION RELEASED TO MANUFACTURING 9/96 ECO 97014 Change to Sheet 1, Digital Section Only 4/97 ECO 97020 4/97 ECO 98017 Change to Sheet 2, RF Section Only 11/98 770-000-0001revD.DWG AUTOCAD R13c4 12-05-98 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN MILLIMETERS TOLERENCES: A World of Communications HOLES...
Page-64- December 98 REVISIONS DESCRIPTION DESCRIPTION RELEASED TO MANUFACTURING 9/96 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN MILLIMETERS TOLERENCES: A World of Communications HOLES LINEAR ANGLES 10828 NW Air World Drive Kansas City, Missouri 64153 .XXX TITLE SM-2450/UHF RF SCHEMATIC DIAGRAM DATE DATE DOCUMENT...
SPKR LED4 D804 LED3 D801 D805 LED2 LED1 R801 C807 C809 C283 LED5 CON801 SM-2000 CONTROL HEAD SM-2000 CONTROL HEAD 650-050-0003 650-050-0003 Page-65- December 98...
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