Safety Precautions This manual is about the installation and the operation of UPS (Here after referred as UPS). Please read this manual carefully before move i nstallation o peration and maintenance. 、 、 The UPS must be debugged and maintained by professional engineers of manufacturer or qualified agents.
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Safety Precautions SPECIAL CARES SHOULD BE TAKEN WHEN WORKING WITH BATTERIES OR ASSOCIATED EQUIPMENT. WHEN CONNECTED TOGETHER, THE BATTERY TERMINAL VOLTAGE WOULD EXCEED 400Vdc ,AND IT IS POTENTIALLY LETHAL. Battery manufacturers supply details of all necessary precautions of battery banks usage and in the vicinity of the battery banks that should be taken all the time.Togther concern of the the local environmental recommendations and the provision of protective clothing, first aid facilities, fire-fighting facilities and firefighting rules...
Chapter 1 Quick Start Chapter 1 Quick Start 1.1 Introduction This chapter describes the basic principles of UPS installation and commission; it helps users to achieve a rapid installation and commissioning 1.2 Unpacking &Inspection Check the following items after receiving the products. Check that the package is intact.
Chapter 2 Installation Guidance Chapter 2 Installation Guidance 2.1 Introduction This chapter introduces UPS installation, as particularity of every installation condition. This chapter just provides guidance of the general installation procedures and methods. Please installation engineers operate according to difference for each place, Warning-Installation can only be done by authorized engineers 1.
Chapter 2 Installation Guidance 2.2.2 Battery Room The batteries will generate a small amount of hydrogen and oxygen at the end of charging, so keep the batteries installation environment adequate fresh air ventilation must meet EN50272-2001 requirements. The ambient temperature of the batteries should be stable. Environment temperature is the main factor influent batteries capacity and life.
Chapter 2 Installation Guidance After the carton opening, verify the product label and confirm the correctness of the equipment. The equipment label is attached on the back and front door which show the UPS model, capacity and main parameters. Warm Tips: Please dispose the wasted material in accordance to environmental protection requirements after disassembly.
Chapter 2 Installation Guidance 2.3.6 Cable Entry 10KVA~30KVA UPS adopts underneath power cable routing. 2.4 Protection Device For safety, it is recommended to install external circuit breakers or other protective devices in the AC supply system of the UPS system. This section provides general guidance to the trained and qualified professionals.
Ensure switches are opened, and attach a WARNING label to prevent others to operate the switch. 2.5.1 Maximum stable state current and system cable configuration Table 2-1 Maximum stable state current and configuration of cable system System Name STP3T10KE STP3T15KE STP3T20KE STP3T30KE...
Chapter 2 Installation Guidance Connect the input earth wire to input earth terminal. Note: the earth wire connection should comply with the local and national regulations When the input of UPS rectifier and bypass adopt a same power supply, AC input cables should be A-B-C-N), the output load cables should be connected to the UPS input terminal (Main input connected to the UPS output terminal...
Chapter 2 Installation Guidance Fig 2-5a Build-in battery connection diagram The UPS and batteries are connected by Anderson terminals as shown below, according to the mark of cables, connect cables W404,W405,W406 to K(+),K(N),K(-). Fig 2-5b Build-in battery connection diagram 2.6 Control and Communication Cable As shown in fig.
Chapter 2 Installation Guidance Fig 2-6 Dry contact interface and communication interface There is optional dry contact board, the UPS receives external signal from zero-voltage (dry contacts) contact signal to bypass module phoenix terminals. Via software program operation, it the signal will be valid when these contacts shorted with +24V pins.
Chapter 2 Installation Guidance +24V Fig 2-8 remote EPO input port Diagram Table 2-3 Description of remote EPO input port Position Name Description J4.1 EPO_NC EPO is activated when disconnecting fromJ4.2 J4.2 2 4V +24V, connect the common terminal of NC and NO +...
Chapter 2 Installation Guidance Table 2-4 Maintenance bypass switch and output switch status interface Description Position Name Description J5.1 +24V +24V power supply J5.2 Connection status of generator J5.3 Power ground 2.6.4 BCB Interface (Optional) J6 and J7 are battery circuit breaker (BCB) interface. The interface diagram is shown in fig 2-10 and the interface description is shown in table 2-5.
Chapter 2 Installation Guidance Location Name Description J8.1 BAT_LOW_NC Battery warning relay (normally closed) will be open during warning J8.2 BAT_LOW_NO Battery warning relay (normally open) will be closed during warning J8.3 Center of battery warning relay 2.6.6 Integrated alarm output dry contact Interface (Optional) J9 is a integrated alarm output dry contact interface, when one or more alarms is/are triggered, the system will send a integrated alarm information, it provides an auxiliary dry contact signal via the isolation of a relay.
Chapter 2 Installation Guidance Location Name Description J10.2 UTI_FAIL_NO Mains failure warning relay( normally open) will be closed during warning J10.3 Centre of mains failure warning relay 2.6.8 RS232 Port and SNMP Card Port RS232 and RS485 Ports: provide serial data for authorized maintenance or commissioning engineers, and also can be used for integrated network monitoring system.
Chapter 3 Operation Chapter 3 Operation This chapter introduces basic knowledge of UPS operation, including working principle, operation mode, battery management and protection. Warning: Hazardous mains voltage and/or battery voltage present(s) behind the protective cover T he components that can only be accessed by opening the protective cover with tools cannot be ....
Chapter 3 Operation Under normal operation condition, the inverter output and static bypass power supply must be fully synchronized to achieve uninterrupted load switch between inverter output and static bypass line, The synchronization of the inverter output and static bypass power is achieved by the inverter control circuit, When the static bypass power frequency is in a allowed value for synchronization, the inverter control circuit always keep the inverter output frequency tracking the static bypass power frequency.
Chapter 3 Operation 3.2.2 Battery Mode Batteries provide back-up power to load through inverter mode is battery mode. The UPS automatically switch to battery mode, and load power is not interrupted. After the mains returns, the UPS automatically switches back to normal mode without any manual intervention, while the load power uninterrupted. Note: UPS can also be started through battery (charged) mode via battery cold start function when the mains failure.
Chapter 3 Operation 3.3 Battery Management 3.3.1 General function The following functions should be performed by trained and qualified professionals with specified software. Constant current boost charging The charge current can be set. Constant voltage boost charging Set the charge voltage according to battery type. For Valve Regulated Lead Acid (VRLA) batteries, the maximum boost charge voltage should not exceed 2.4V/cell Float charge...
Chapter 4 Installation of Parallel Operation System Chapter 4 Installation of Parallel Operation System The parallel operation system installation is of same procedures of the installation the single system requirement and this chapter. The single devices should be located parallel and be connected as shown in fig. 4-1, the difference is that the lengths of the output cables of the single devices is not more than 10m.
Chapter 5 Operating Procedures Chapter 5 Operating Procedures This chapter describes UPS operation instructions in detail. All functional buttons and LED display involve in operation instructions. Please refer to chapter 5. During operation, the buzzer alarm may occur at any time. Select “mute” on LCD to muffle the audible alarm.
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Chapter 5 Operating Procedurce Warning Please confirm that UPS output rotating switch point to UPS, with anti-misoperation stop plate for rotating switch is fixed well. 1. Close UPS bypass input switch and input switch in turns The LCD starts up at this time. The Rectifier indicator flashes during the rectifier startup. The rectifier enters normal operation state, and after about 30s, the rectifier indicator goes steady green.
Chapter 5 Operating Procedures 5.2.2 Battery Module Start O nly Applicable for the UPS with Battery Cold Start ( Elements ) 1. Check if the batteries have been connected, and close the internal/external battery switch. 2. Press the red start-up button of battery on the back door panel. 3.
Chapter 5 Operating Procedurce 5.3.4 Procedure of Switch the UPS into a Maintenance Bypass from Normal Mode In normal operation, this operation instruction will switch the load from inverted input to maintenance bypass. Caution Before this operation, read messages on LCD to be sure that bypass supply is regular and ynchronize to the inverte so as not to risk a short interruption in powering the load.
Chapter 5 Operating Procedures 5.6 Language Selection There are two languages available can be shown on the LCD: Chinese and English. The language can be selected through LCD prompt windows. 5.7 Password Control When the LCD displays “input the control password 1”, the initial password is 12345678. Smart Tower UPS 10-30KVA User Manual...
Chapter 6 Operator Control and Display Panel Chapter 6 Operator Control and Display Panel This chapter introduces the detail of the UPS operation on the Display control panel for each component function and methods of use, and provides LCD display information, including LCD display types, detailed menu information, prompt window information and UPS alarm list.
Chapter 6 Operator Control and Display Panel 6.1.1 LED Indicator The simulation of current chart provides LED indicators, which shows various UPS working paths and the current running status. The status description of indicators is shown in table 6-2. Table 6-2 Status description of indicator Indicator State Description...
Chapter 6 Operator Control and Display Panel Functional key Functions To cut off the load power to shut down the rectifier, inverter, static EPO switch bypass and battery HOME To return the main menu Select options in the mian menu, switch over secondary meun pages, Left arrow and righ arrow upward and downward roll the histrical log, add and subtract the...
Chapter 6 Operator Control and Display Panel 6.2.3 Setting Display screen It is the time setting screen as below Fig.6-4 (Press left and right buttons to select “set” in homepage, then press “ENTER”.) Fig.6-4 Time Setting for 10KVA~30KVA UPS Press “ENTER” to confirm modification, then you can enter the time setting: from the second value of year, it jumps automatically when the value has been changed through left and right buttons;...
Chapter 6 Operator Control and Display Panel 6.2.6 Confirm screen It is the confirm page as below (for some important operation, it will appear to prevent misoperation): Fig.6-7 Confirm page for 10KVA~30KVA UPS You can press left and right buttons to select “Yes” or “No”, and press “ENTER” to confirm your operation.
Chapter 6 Operator Control and Display Panel O/P LOAD P.1 Apparent power and active power O/P LOAD P.2 Percentage load SYS LOAD Parallel operation percentage load BATTERY P.1 Battery voltage, current and status Battery temperature, environment BAT(Battery) BATTERY P.1 temperature and capacity BUS DATA Plus-minus bus bar voltage TIME SET...
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Chapter 6 Operator Control and Display Panel Maintenance circuit Maintenance circuit breaker is open breaker open Emergency shutdown System emergency shutdown, EPO Generator connected External generator is connected Mains abnormal Input mains abnormal Bypass phase conversion Bypass input phase converse Bypass voltage abnormal Bypass input voltage abnormal Bypass fault Bypass fault...
Chapter 7 Maintenance Chapter 7 Maintenance This chapter introduces UPS maintenance, including the maintenance instructions of power module, monitor, bypass module and the change method of dust filter. 7.1 Instruction of Maintenance Operation 7.1.1 Precautions Only qualified trained engineers can do this job. The principle is the broken components should be disassembled from top to bottom, so as to prevent any inclination from high gravity centre of the cabinet.
Chapter 8 Product Specification Chapter 8 Product Specification This chapter describes the product specification of UPS 8.1 Applicable Standards UPS design meets the European and national standards in Table 8-1. Table 8-1 European and International Standards Items Normative reference General safety requirements for UPS EN50091-1-1/IEC62040-1-1/AS 62040-1:2009 used in operator access areas Electromagnetic compatibility (EMC)
Chapter 8 Product Specification 8.4 Electrical Characteristics (Input Rectifier) Table 8-4 Rectifier AC input (mains) Items Unit Parameter 380/400/415(three-phase and sharing neutral with Rated AC Input Voltage the bypass input) Input voltage range -40%-+25% Frequency 50/60(range: 40Hz-70Hz) Power factor kW/kVA, full load 0.99 THDI %...