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Summary of Contents for Selco Genesis 2200 PMC
- Page 1 MANUALE DI RIPARAZIONE REPAIR MANUAL Genesis 2200 PMC...
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Page 2: Table Of Contents
Per ogni dubbio o problema circa l’utilizzo della macchina, anche se qui non descritto, consultare personale qualificato. La SELCO s.r.l. si riserva il diritto di apportare modifiche in qualsiasi momento e senza alcun preavviso. Quanto esposto è di vitale importanza e pertanto necessario affinchè le garanzie possano operare. -
Page 3: English
ENGLISH INDEX 1 WARNING ..............40 9) INSTRUMENTS AND CONVENTIONS FOR PERFORMING 1.1 Work environment ..........40 DIAGNOSIS AND REPAIR ..........63 1.2 User's and other persons' protection.....40 9.1) Instruments for basic diagnosis ......63 1.3 Protection against fumes and gases ......41 9.2) Repair tools ............63 1.4 Fire/explosion prevention ........41 9.3) Conventions............63 1.5 Prevention when using gas cylinders ....41... -
Page 4: Warning
USE AND ROUTINE MAINTENANCE OF POWER SOURCES AND ACCESSORIES, TECHNICAL DATES Use and routine maintenance (excerpt from the "Instructions for use" manual provided with each power source). 1 WARNING Clothes must cover the whole body and must be: - intact and in good conditions Before performing any operation on the machine, - fireproof make sure that you have thoroughly read and... -
Page 5: Protection Against Fumes And Gases
Avoid touching items that have just been welded Sparks and incandescent particles might easily be sprayed (cutted): the heat could cause serious burning or quite far and reach the surrounding areas even through scorching. minute openings. Pay particular attention to keep people and property safe. -
Page 6: Electromagnetic Fields & Interferences
• Ensure the system is connected correctly to a socket and a Before installing this apparatus, the user must evalu- power source equipped with an earth conductor. ate the potential electromagnetic problems that may arise in the surrounding area, considering in •... -
Page 7: Ip Protection Rating
1.8 IP Protection rating 2.2 Positioning of the equipment IP23S - Enclosure protected against access to dangerous parts by fin- gers and against ingress of solid foreign bodies with diameter greater than/equal to 12.5 mm - Enclosure protected against rain at an angle of 60°. - Enclosure protected against harmful effects due to the ingress of water when the moving parts of the equipment are not operating. -
Page 8: Installation
Normally we recommend the use of generating Connection for TIG welding sets with twice rated power of a single phase power source or 1.5 times that of a three-phase power source. The use of electronic control type generating sets is recommended. In order to protect users, the equipment must be correctly earthed. -
Page 9: System Presentation
3 SYSTEM PRESENTATION 3.1 General The Genesis 2200 PMC are constant current inverter power sources developed for electrode (MMA), TIG DC (LIFT START), Standard MIG/MAG, Pulsed MIG/MAG and Double Pulsed MIG/MAG. They are fully digital multiprocessor systems (data processing on... -
Page 10: Starting Screen
3.5 Main Screen Synergy Lets you select a preset welding program (synergy) by Allows the control of the system and of the welding process, choosing a few simple settings: showing the main settings. - wire type - gas type - wire diameter Programs Allows the storage and management of 64 welding programs which can be personalised by the operator. - Page 11 Heading Functions Allows the display of certain pieces of important infor- Allow the setting of the most important process func- mation relating to the selected process: tions and welding methods. Allows the selection of the welding process - The synergic curve selected 1a Type of filler metal 1b Wire diameter TIG DC LIFT START...
- Page 12 Minimum Off, Maximum 500%, Default std 80%, XP (Professional Mode) Default cls 150% Allows access to the higher set-up levels: Welding current USER: user Permits adjustment of the welding current. SERV: service Parameter set in Amps (A). SELCO: Selco Minimum 3A, Maximum Imax, Default 100A...
- Page 13 Lock/unlock Permits striking at reduced speed, therefore softer and Allows the locking of the panel controls and the inser- with less spatter. tion of a protection code (consult the “Lock/unlock” Minimum 10%, Maximum 100%, Default 50% section). Motor slope Buzzer tone Allows you to set a gradual transition between the Permits adjustment of the buzzer tone.
- Page 14 USER: user Minimum 0.1s, Maximum 99.9s, Default Off SERV: service Crater filler time SELCO: Selco Lets you set the “crater filler” time. Lets you automate Lock/unlock the "crater filler” function. Allows the locking of the panel controls and the inser- Minimum 0.1s, Maximum 99.9s, Default Off...
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Page 15: Synergic Curves Screen
3.7 Synergic curves screen Synergic curves General MIG/MAG Allows the selection of the required welding method. Ø (mm) G3/4 Si1 CO 2 G3/4 Si1 Ar 18%CO 2 CrNi 19 9 Ar 2%CO 2 AlMg5 Ar AlSi5 Ar Al99,5 Ar CuAl8 Ar CuSi3 Ar Basic FCW Ar 18%CO 2 Rutil FCW Ar 18%CO 2... - Page 16 Program storage Enter the “program storage” menu by pressing button for at least 1 second. Cancel the operation by pressing button (2) Remove the selected program by pressing button (1) Resume the storage procedure. Program retrieval ù Retrieve the 1st program available by pressing button Select the required program (or the empty memory) (5) by rotating the encoder.
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Page 17: Interface Personalisation
7 segment display personalisation Confirm the operation by pressing button (1) Enter set-up by pressing the encoder button for at least Cancel the operation by pressing button (2) 5 seconds. Select the required parameter by rotating the encoder. 3.9 Interface personalisation Store the selected parameter in the 7 segment display Allows the parameters to be customized on the main menu. -
Page 18: External Controls Management
3.12 Guard limits Allows the welding process to be controlled by setting warning limits and guard limits for the main measurable parameters : Welding current Welding voltage Access the panel functionalities temporarily (5 minutes) by rotating the encoder and entering the correct password. Confirm the change made by pressing button/encoder. -
Page 19: Alarms Screen
System configuration alarm Memory fault alarm Data loss alarm System power supply alarm Passing one of the warning limits causes a visual signal to appear on the control panel. Coolant shortage alarm Passing one of the alarm limits causes a visual signal to appear on the control panel and the immediate blockage of the weld- ing operations. -
Page 20: Rear Panel
4 ACCESSORIES 4.1 General (RC) Operation of the remote control is activated when connected to the Selco power sources. This connection can be made also with the system power on. With the RC control connected, the power source control panel stays enabled to perform any modification. -
Page 21: Rc 190 Remote Control
Minimum -5.0, Maximum +5.0, Default syn Operation of the remote control is activated when it is con- nected to the connector on the Selco power sources. This con- nection can be made also with the system switched on. 4.5 RC 200 remote control... -
Page 22: Maintenance
4.10 Push-Pull kit (73.11.014) Cause Faulty plug or cable. Solution Replace the faulty component. "Consult the “Installation kit/accessories” section". Contact the nearest service centre to have the sys- tem repaired. 5 MAINTENANCE Cause Line fuse blown. Routine maintenance must be carried out on the Solution Replace the faulty component. - Page 23 Cause Input mains phase missing. Check that the diffuser and the gas nozzle of the Solution Connect the system correctly. torch are in good condition. Read the paragraph "Connections ". Cause Humidity in the welding gas. Cause Faulty electronics. Solution Always use quality materials and products.
- Page 24 Cause Incorrect welding/cutting mode. Porosity Solution Decrease the distance between the electrode and Cause Grease, varnish, rust or dirt on the workpieces to be the piece. welded/cut. Move regularly during all the welding/cutting oper- Solution Clean the workpieces carefully before welding. ations.
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Page 25: Purspose Of The Manual
In order to avoid serious injury to persons or damage to things, this manual must be used only by qualified technicians. Selco S.r.l. accepts no liability for any injury to persons or dam- age to things that may occur during performance of repairs, even after reading or practical application of this manual. -
Page 26: Warnings, Precautions And General Notices For Performing Repairs
8) WARNINGS, PRECAUTIONS AND GENERAL NOTICES FOR PERFORMING REPAIRS Repairs must be performed by qualified personnel only. Before performing the repair, you should read and assimilate the contents of this manual, in particular the safety precautions. Avoid performing repairs without the presence of another per- son able to provide help in the event of an accident. -
Page 27: Instruments And Conventions For Performing Diagnosis And Repair
9) INSTRUMENTS AND CONVENTIONS FOR 9.3) Conventions PERFORMING DIAGNOSIS AND REPAIR By convention, when a measurement has to be taken between two points, for example a b, the arrow point indicates 9.1) Instruments for basic diagnosis where to apply the red tip of the multimeter (a),while the black tip is applied at the other end (b). -
Page 28: Static Load
9.4) Static load Use of grid load can speed up fault tracing and machine testing. Just remember that a fixed power resistor applied to machine's output is somewhat equivalent to a welding arc, but only inside of a narrow output voltage range, whose center value can be determined by the formula: TIG DC WELDING: V OUT ≈... -
Page 29: Calibrations
10) CALIBRATIONS Calibrations procedure Following description is for calibration procedure, for offset signal and gain signal. The offset calibration (set.up 704) should be performed in case of complete or partial sw reflashing , or in case the measurement in no load circuit are different from “0”. The calibration is not required in case of pcb replacement (boards are just Factory cali- brated) or first customers setting. - Page 30 10.3) Current calibration (set-up 701) Connect the outlet connections on a static load properly sized. I = 200A V = 28V Enter set-up by pressing the encoder key for at least 5 seconds. Select the required parameter (701). Press the encoder knob to perform calibration. Use a clamp meter to read the real current value.
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Page 31: Alarms Troubleshooting
15.14.533. System configuration alarm Internal software doesn’t - Control software relea- match. se (par.501 pwd 358 set.up serv). Repeat download software: contact service Selco. A reset is suggested. In case the problem persist repair 15.14.533 pcb. - Page 32 Memory fault alarm EEPROM memory problem - Reset menu, test 15.14.533, card 15.14.533 failed. repair pcb. Data loss alarm Wrong data EEPROM rea- - Reset menu, check for ding,15.14.533 hardware fai- any h.f. leakage, repair pcb. lure. 15.14.533. H.F. noise presence. System power supply alarm Missing phase on input power - Check input line status,input...
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Page 33: Guard Limits Code
11.1) Guard limits code This section shown possible alarm screen due to "guard-limits" selection, parameters 801-802-803. Cause and troubleshooting is intrinsic to the alarm description. Exceeding warning alarm a visual screen message appear. Exceeding alarm threshold cause visual message and complete block of welding process. In end out time filter avoid wrong signal due to start and stop welding process. -
Page 34: Advanced Set-Up (Cod. 358 Menu' Serv)
12) ADVANCED SET-UP (cod. 358 menu' Serv) 12.1) List of set up parameters (MMA) (Hot start) Slope-up Minimum 0.01s, Maximum 2.00s, Default 0.08s (Hot start) Slope-down Minimum 0.01s, Maximum 2.00s, Default 0.80s No-load voltage Minimum 12V, Maximum 80V, Default 65V Antisticking enable Permits enabling or disabling of the antisticking function. - Page 35 Read filter Lets you filter current and voltage readings. Minimum 1, Maximum 5, Default 1 Starting filter Allows the control of the guard limits to be enabled with an adjustable delay in relation to the arc striking. Makes it possible to filter the striking phase (consult the “Guard limits” section). Minimum 0.0s, Maximum 10.0s, Default 2.0s Output filter Makes it possible to disenable the control of the guard limits in advance of the natural closing of the weld.
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Page 36: Push-Pull Power Setting
12.4) Push-Pull power setting Minimum Medium Medium Maximum 1 ON 1 ON 1 ON 1 ON 2 OFF 2 ON 2 ON 2 ON 3 OFF 3 OFF 3 ON 3 ON 4 OFF 4 OFF 4 OFF 4 ON... -
Page 37: Technical Specifications
13) TECHNICAL SPECIFICATIONS GENESIS 2200 PMC MIG/MAG Power supply voltage U1 (50/60Hz) 1x230Vac 1x230Vac 1x230Vac Zmax (@PCC) Slow blow line fuse Communication bus DIGITAL DIGITAL DIGITAL Maximum input power (kVA) 6.4 kVA 4.9 kVA 5.6 kVA Maximum input power (kW) 6.4 kW... -
Page 39: Targa Dati, Rating Plate
14) TARGA DATI, RATING PLATE Prodotto europeo European product Erzeugt in Europa Produit d’Europe Producto Europeo Non collocare l'apparecchiatura elettrica tra i normali rifiuti! Ne pas éliminer les équipements électriques avec les déchets ménagers ! In osservanza alla Direttiva Europea 2002/96/EC sui Rifiuti di Apparecchiature En application de la Directive Européenne 2002/96/EC relative aux déchets Elettriche ed Elettroniche e alla sua implementazione in accordo con le leggi d'équipements Electriques et Electroniques et de son implémentation... -
Page 40: Significato Targa Dati Del Generatore, Meaning Of Power Source Rating Plate
15) SIGNIFICATO TARGA DATI DEL GENERATORE, MEANING OF POWER SOURCE RATING PLATE ITALIANO ENGLISH Marchio di fabbricazione Trademark Nome ed indirizzo del costruttore Name and address of manufacturer Modello dell’apparecchiatura Machine model N° di serie Serial no. Simbolo del tipo di saldatrice Welding unit symbol Riferimento alle norme di costruzione Reference to construction standards... -
Page 41: Schemi Elettrici E Di Collegamento, Wiring Diagrams And Connection
16) SCHEMI ELETTRICI E DI COLLEGAMENTO, WIRING DIAGRAMS AND CONNECTION... -
Page 42: Connettori, Connectors
17) CONNETTORI, CONNECTORS... -
Page 44: Lista Ricambi, Spare Parts List
18) LISTA RICAMBI, SPARE PARTS LIST 55.05.010 GENESIS 2200 PMC 1x230V... - Page 48 SL 4R-4T 07.01.600...
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Page 50: Installazione Kit/Accessori, Installation Kit/Accessories
19) INSTALLAZIONE KIT/ACCESSORI, INSTALLATION KIT/ACCESSORIES 73.11.014 Kit Push-Pull... - Page 52 STANDARD U/D VERSION OPTIONAL PUSH-PULL VERSION...
- Page 54 MODULO RICAMBI...
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