Summary of Contents for Windsor Saber Cutter SC264
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Walk Behind Scrubber Operating instructions (ENG) MODELS: SC264 10052210 SCC264 10052250 BSCSC264 10052870 SCN264 10052830 Prior to Serial Number: 10052210000704 10052250000224 10052870000076 10052830000001 Or call Manufacturer. IPX4 Read these instructions before using the machine. 86039070-CD 07/06/15...
Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register you product go to : www.windsorind.com/WarrantyRegistration.aspx...
How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...
Safety Important Safety Instructions When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging.
Safety Safety Label Location NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86039070 CUTTER 24V...
Operations Technical Specifications ITEM DIMENSION/CAPACITY Nominal power 1450 W Rated Voltage 24VDC Rated Amperage 60 Amps Batteries 4 X 6 Volt 250-305-335 AH @ 20 hr rate Scrub Brush Motors 2 X .75 hp (0.56 kW) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mass (GVW)
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Operations Technical Specifications ITEM MEASURE Height 45 in. (114 cm) Length with 26 in. (66 cm) scrub head 64 in. (163 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee for 26 in. (66 cm) scrub head 35 in.
Operations How The Machine Works The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery The Saber Cutter is a battery powered, self-propelled, system consists of the squeegee, vacuum motor, float hard floor scrubber intended for commercial use.
Operations Components 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13.
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Operations 1. Key Switch 3. SPEED CONTROL KNOB 2. Emergency Shut Off Switch (Optional) Controls the speed of the machine. 3. Speed Control Knob To increase speed, rotate knob clockwise. 4. Propel Control Lever To decrease speed, rotate knob counterclockwise. 5.
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Operations 7. BRUSH PRESSURE LEVER 10. SQUEEGEE LIFT LEVER Adjusts the amount of brush pressure to the floor by Raises and lowers the squeegee. raising or lowering the scrub deck. To lower the squeegee, lift the lever from its raised To apply brush pressure, lower brush pressure lever to position.
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Operations 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged.
Operations Machine Operation Filling Solution Tank FOR SAFETY: Before leaving or servicing Pre-Run Machine Inspection machine; stop on level surface, turn off machine and remove key. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from break- 1.
Operations Normal Scrubbing To Begin Scrubbing Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest When operating the machine around people, pay possible without turning, stopping, or raising and close attention for unexpected movement.
Operations Double Scrub Recovery Tank For floors which are heavily soiled or have thick accu- 1. Unhook the large drain hose from the retainer. mulations of floor finish may not clean sufficiently with Unscrew the T-handle on plug enough to loosen one pass.
Maintenance Service Schedule MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee;...
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Maintenance 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Recovery Tank Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 86039070 CUTTER 24V...
Maintenance Batteries The batteries provide the power to operate the When servicing machine, avoid contact with machine. The batteries require regular maintenance to battery acid. keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain Batteries emit hydrogen gas.
Maintenance Checking Battery Specific Gravity To Charge the Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Maintenance 5. Replace the battery caps, and leave them in place Changing Batteries while charging. Stop the machine in a clean area next to the charger. 6. Unplug the battery connector from the machine. Turn off machine. FOR SAFETY: When charging, connect the FOR SAFETY: Before leaving or servicing the charger to the batteries before connecting the machine;...
Maintenance Squeegee Blades To Remove Squeegee Assembly The front squeegee blade allows solution to pass 1. With the squeegee in the up position, turn key through channels in the blade into the squeegee switch "OFF". assembly while maintaining vacuum to provide lift. The 2.
Maintenance To Adjust Squeegee Pitch To Adjust Amount of Rear Squeegee Deflection 1. Choose a smooth, level surface. Turn "ON" the key switch. Lower the squeegee and drive forward 1. Choose a smooth, level surface. Lower the at least 2 feet (60cm.). squeegee and drive forward at least 2 feet (60cm).
Maintenance Scrub Brushes Replacing or Installing Scrub Brushes There are four different types of brushes available to 1. With the scrub deck up, turn "OFF" the machine. cover applications from cleaning heavily soiled floors to FOR SAFETY: Before leaving or servicing the polishing.
Maintenance Solution Strainer Brush Motor Carbon Brush Replacement The solution strainer is located in front of the left front 1. Scribe alignment mark on motor barrel to motor wheel. The solution strainer protects the solenoid valve cap. Remove two bolts. from debris.
Maintenance Traction Motor Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a Do not use a pressure washer to clean around the circuit breaker continues to trip, the cause of the elec- motors.
7. Reverse steps to install. groove. Important: Vacuum Motor Carbon Brushes Replacement (Windsor) These brushes wear quicker as the length shortens End Cap due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear Carbon away completely.
Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from Reconnect vacuum hose squeegee or recovery tank Vacuum hose damaged...
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Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Little or no solution flow to the Solution tank empty Fill solution tank floor Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution solenoid valve obstructed or...
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Cover (Front) & Tank Mount SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86070150 BRKT, TANK MOUNT 24V 86010670 WASHER, 5/16 X .75 X .04 FLT SS 86276780 SCREW, 5/16-18 X .75 HHCS SS 86062530 COVER, FRONT, 24V GRY 86377890 KNOB, 1.36" DIA X 5/16-18 86276380 SCREW, 5/16-18 X 1.25 SCHSET CP SS 86278080...
Cover (Top) & Tank Mount SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86062540 COVER, TOP, 24V, GRY 86271840 NUT, 5/16-18 HEXTHIN NYLOCK SS 86010670 WASHER, 5/16 X .75 X .04 FLT SS 86239630 HINGE, COVER TO TANK 86276780 SCREW, 5/16-18 X .75 HHCS SS 86073700 BRTK, TANK LEFT 86069630...
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Lift Handle SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86077260 LEVER, DECK, SWING 86082560 PLATE, LEVER NOTCH, 24V BASIC 1000092720 86082280 PLATE, LEVER NOTCH BASIC 86259410 WASHER, .510 X 1 X .063 THR 86010670 WASHER, 5/16 X .75 X .04 FLT SS 86276780 SCREW, 5/16-18 X .75 HHCS SS 86006930...
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Lift Handle Linkage SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86259400 WASHER, .510 X 1 THR 86276920 SCREW, 3/8-16 X 1 HHCS SS NP 86238430 GROMMET 1.00 ID 3/16 GRIP 86276780 SCREW, 5/16-18 X .75 HHCS SS 86010670 WASHER, 5/16 X .75 X .04 FLT SS 86082270 PLATE, PIVOT 86010630...
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Recovery Tank SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86274220 SCREW, 6-32 X .625 PHPNHMS SS 86003340 DOME, 13 X 11 86003990 GASKET, DOME 86246080 LANYARD, 18.0 W/ LOOP & EYE 86014810 NUT, 6-32 ACORN SS 86032540 TANK, REC, 24V, GRY 86276290 SCREW, 10 X .75 PHPNHMS BLK ZNPLT 86001190...
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Scrub Deck Aqua-Mizer™-26IN Scrubhead SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86006930 SCREW, 5/16-18 X 1 SCHBTNHCS SS 86228840 BUSHING, .314 X .502 X .5 FLG 86259420 WASHER, .510 X 1 X .093 THR 86259400 WASHER, .510 X 1 THR 86255060 SPRING, EXT .43D X2.50L X.047W 86082370...
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Scrub Deck Motors SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86005320 MOTOR ASM, 24VDC 200RPM GEAR 86001890 BRUSH SET, 53632 ASI SERVICE ONLY 86002830 CABLE TIE, .375 X 24.7 86010790 WASHER, 3/8 X .680 X .094 SPL STL ZNPLT 86276970 SCREW, 3/8-16 X .75 HHCS SS 86007020 SCREW, 5/16-18 X 1.25 HHCS SS NP...
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Scrub Deck Skirt SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86290040 SCREW, 5/16-18 X .75 SCHBTNHCS SS 86069650 BRKT, SHROUD LEFT 86271900 NUT, 10-24 HEXTHIN NYLOCK SS 1000094309 86010650 WASHER, 10 X .562 X .032 FLT STL PSVT 86062940 SHROUD SCRUBDECK 26IN LFT 86277110 SCREW, 10-24 X .75 PHPNHMS SS 1000094309...
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Scrub Deck Lift Linkage-26In Scrubdeck SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273780 SCREW, 1/4-20 X .75 HHCS SS NP 86069910 BRKT, ANGLE SUPPORT LEFT 86273740 SCREW, 1/4-20 X 1.5 HHCS SS 86010630 WASHER, 1/4 X .625 FLT SS 86271870 NUT, 1/4-20 HEXTHIN NYLOCK SS 86069920 BRKT, ANGLE SUPPORT RIGHT...
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Scrub Deck Lift Linkage-Center SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273820 SCREW, 1/4-20 X 1.25 HHMS SS 86010630 WASHER, 1/4 X .625 FLT SS 86228900 BUSHING, .252 X .503 X .75 FLG 86259400 WASHER, .510 X 1 THR 86259410 WASHER, .510 X 1 X .063 THR 86271870 NUT, 1/4-20 HEXTHIN NYLOCK SS...
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Scrub Deck Lift Linkage-Front & Rear SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86066990 BAR, VERTICAL LINK 86067000 BAR, VERTICAL BRAKE 86273810 SCREW, 1/4-20 X 1 HHCS SS 86228900 BUSHING, .252 X .503 X .75 FLG 86010630 WASHER, 1/4 X .625 FLT SS 86273820 SCREW, 1/4-20 X 1.25 HHMS SS 86271870...
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Squeegee-26In Scrubhead SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86009200 KNOB, 3/8-16 4 PRONG ALUM 1000099023 WAS 4 86010680 WASHER, 3/8 FLT NYL 86007780 SPRING COMP .60D X 2.0L X .045W 86008660 COTTER 5/16” RING 86001350 BUSHING, SPANNER .435 X 1.10 86271870 NUT, 1/4-20 HEXTHIN NYLOCK SS 86005630...
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NUT, 1/4-20 HEXTHIN NYLOCK SS 86005460 VAC MOTOR ASM, 24VDC 3 STAGE 86230810 BRUSH SET, 24V 3ST VAC AMETEK SERVICE ONLY 86326980 BRUSH SET 24/36V VAC WINDSOR 1000122411 SERVICE ONLY 86010630 WASHER, 1/4 X .625 FLT SS 86273810 SCREW, 1/4-20 X 1 HHCS SS 86091170 TUBE, 2.0 OD X 1.0L...
Wiring-Control Panel DIAGRAM B DIAGRAM A 51 RED 30 RED 49 BLK 56 RED 48 BLK 47 RED 52 RED 29 YLW 43 BLK 50 BLK 62 BLK 63 RED 63 BLK 26 RED 66 BLK 61 BLK 2 BLK 65 RED 28 WHT 61 BLK...
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Wiring-Control Panel SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86238990 HARNESS, PANEL, DELUXE 86261210 DIODE ASM, 76008 X 76008 86003410 DIODE ASM, 76075 X 76075 86267340 WIRE, 22" RED/18 76040 X 76075 86269300 WIRE, 16" RED/18 STRIP X STRIP 86267360 WIRE, 14"...
Wiring Group - Main Harness 74 RED RIGHT BRUSH MOTOR 75 BLK 76 RED LEFT BRUSH MOTOR 77 BLK 72 RED MOTOR 73 BLK DIAGRAM A 73 BLK 75 BLK 78 RED 79 BLK 76 RED 69 RED 72 RED 77 BLK 74 RED 68 GRN/YLW...
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Wiring Group - Main Harness SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86238980 HARNESS, MAIN 86039070 CUTTER 24V...
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Brake SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86248370 PAD, BRAKE 86006220 PIN, ROLL 1/4 X 1.25L 86252070 ROD, BRAKE 24V 86231330 BUSH, BRZ FLG .63 X .75 X 1.0 86255060 SPRING, EXT .43D X 2.50 L X .047 W 86070070 BRKT, LOWER BRAKE MOUNT 24V 86234850...
Accessory Pump SOLUTION RECOVERY BRACKET TO COUPLING TO FILTER (EXISTING HOSE) 86039070 CUTTER 24V...
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Accessory Pump SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86010670 WASHER, 5/16 FLAT SS 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86233150 CLAMP, 3/8 HOSE (D-SLOT) 86070140 BRKT, FILTER/SOLENOID MOUNT 86240410 HOSEBARB, 1/2 TEE 86282200 HOSE 3/8 X 40" WIRE BOUND 86001550 HOSEBARB, 3/8MPT X 3/8 90D 86026370...
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