Precor CLM 835 Assembling And Maintaining Manual
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Precor CLM 835 Assembling And Maintaining Manual

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Assembling and Maintaining
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Summary of Contents for Precor CLM 835

  • Page 1 Assembling and Maintaining the CLM 835 Climber...
  • Page 2  ...
  • Page 4 Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be. Precor is widely recognized for its innovative, award-winning designs of exercise equipment.

  • Page 5: Important Safety Instructions

    Note: This product is intended for commercial use. The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit). It is not packaged for individual sale.

  • Page 6: Safety Precautions

    Assembling and Maintaining the CLM 835 Climber Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices.
  • Page 7 Important Safety Instructions  Never leave the equipment unattended when it is plugged in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service. Note: The optional power adapter is considered a power source for self-powered equipment.
  • Page 8 Assembling and Maintaining the CLM 835 Climber  SPACING—The below minimum spacing recommendations are based on a combination of the ASTM (U.S.) voluntary standards and EN (European) regulations as of October 1, 2012, for access, passage around, and emergency dismount: –...
  • Page 9 350 pounds (160 kg). Use the equipment only for its intended purpose as  described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries. Do not operate the equipment where aerosol (spray) ...

  • Page 10: Educating Users

    The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.

  • Page 11: Regulatory Notices For The Rfid Module

    Important Safety Instructions Regulatory Notices for the RFID Module When equipped with a control console as described in this document, this equipment may include a radio-frequency identification (RFID) module. The RFID module has been certified to operate at temperatures between -20°C and 85°C (-4°F and 185°F).
  • Page 12 Assembling and Maintaining the CLM 835 Climber Industry Canada This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 13: Regulatory Notices For Cardiovascular Exercise Equipment

    The regulatory information in this section applies to the exercise equipment and its control console. Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards. Cardiovascular Type Equipment: CAN/CSA, IEC, EN 60335-1 (Household and similar ...
  • Page 14 Assembling and Maintaining the CLM 835 Climber Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation.

  • Page 15: Electrical Recommendations: All Equipment Excluding Treadmills

    Important Safety Instructions Electrical Recommendations: All Equipment Excluding Treadmills Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed. For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required.

  • Page 16: Obtaining Service

    Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com. Obtaining Updated Documentation Current Precor product documentation is available at http://www.precor.com/productmanuals.

  • Page 17: Table Of Contents

    Table of Contents Important Safety Instructions ............ 3 Safety Precautions ................4 Educating Users ..................8 Hazardous Materials and Proper Disposal ........8 Product Recycling and Disposal ............8 Regulatory Notices for the RFID Module ........9 Regulatory Notices for Cardiovascular Exercise Equipment ..11 Electrical Recommendations: All Equipment Excluding Treadmills ..............
  • Page 18 Assembling and Maintaining the CLM 835 Climber Maintenance ................37 Daily Cleaning ..................38 Daily Inspection .................. 39 Storing the Chest Strap ..............39 Moving the Equipment ..............40 Long-Term Storage ................40 Self-Powered Features .............. 41 Informational Displays Prior to Shutdown ........42 Symptoms of a Low Battery ............

  • Page 19: Assembling The Climber

    Chapter Assembling the Climber Thank you for choosing Precor. For proper installation, please read this guide thoroughly and follow the assembly instructions. If you do not assemble the climber according to these guidelines, you could void the Precor Limited Warranty.

  • Page 20: Preparing For Installation

    Assembling and Maintaining the CLM 835 Climber Preparing for Installation DANGER Do not attempt to connect electrical power until all assembly procedures are complete and the console is properly installed. Follow these installation requirements when assembling the unit: Assemble the unit near the location where you plan to use ...
  • Page 21 Assembling the Climber Hardware Kit (not to scale) Fasteners Quantity Washer (⁵ ₁₆-inch inside diameter, 0.688-inch outside diameter) Buttonhead screw (¹ ₂-inch) Hex head screw (1-inch) Sockethead cap screw (1¹ ₄-inch) Phillips-head screw (³ ₄-inch) Flat head hex drive screws (¹ ₄-inch x ⁵ ₈-inch) End cap Lower handrail boot...

  • Page 22: Assembling The Climber

    Assembling and Maintaining the CLM 835 Climber Required Tools Before beginning the installation, make sure you have the following tools available: Wire tie cutter  Phillips screwdriver   One ¹ ₂-inch combination wrench (open-end or box-end) SAE Standard socket set ...
  • Page 23 Important: Do not stretch, crimp, or damage the cables. Cables damaged by improper installation will not be covered by the Precor Limited Warranty. 4. Insert the handlebar flange onto the screws protruding through the handrail clamp). Rotate the handlebar to align it with the side screw holes.
  • Page 24 Assembling and Maintaining the CLM 835 Climber 6. Attach and fully tighten two buttonhead screws to secure the handlebars, as shown in the following illustration. Figure 4: Securing the handlebars in place 7. Slide the plastic top cover onto the upright support.
  • Page 25 Assembling the Climber 8. Retrieve the cable assembly from the console container and remove any packaging ties. Feed the console cable assembly through the opening in the console mount, then down through the upright support, and finally out through the opening in the lower back of the support, as shown in the following illustration.
  • Page 26 Assembling and Maintaining the CLM 835 Climber 9. Ask your assistant to hold the upright support while you attach it to the base frame using four hex head screws and four washers. Using a ¹ ₂-inch box wrench or open- end wrench, tighten the four fasteners in alternating order until all four are fully secured.
  • Page 27 Assembling the Climber 12. Slide the rubber grommet onto the plastic top cover, as shown in the following illustration. Apply pressure to snap it into place. Figure 7: Sliding the grommet into place...

  • Page 28: Attaching The Handrails

    Assembling and Maintaining the CLM 835 Climber Attaching the Handrails Use the following procedure to install the external handrails on the climber. To attach the handrails: Slide a lower handrail boot onto each handrail. Figure 8: Adding the handrail boot...
  • Page 29 Assembling the Climber 2. Insert the lower handrails onto the base pegs, then slide the upper portions of the handrails into the handrail clamp until the foam pads touch the clamp. Figure 9: Attaching the handrails 3. Secure the lower handrails using four buttonhead screws and a ⁵...
  • Page 30 Assembling and Maintaining the CLM 835 Climber 5. Position the two lower handrail boots so that the lip on each boot faces outward. Slide the boots down onto the rear crossbar. 6. Position the end caps so that they cover the ends of the rear crossbar and the lips on the lower handrail boots.
  • Page 31 Assembling the Climber 7. Position the water bottle holder as shown and attach it to the right handrail. Secure the holder using three Phillips- head screws and a Phillips screwdriver. Figure 11: Attaching the bottle holder 8. Clean the foot steps, plastic covers and upright support with a soft cloth or wipe moistened with an appropriate cleaning solution.

  • Page 32: Making Sure The Unit Is Stable

    Assembling and Maintaining the CLM 835 Climber Making Sure the Unit Is Stable Make sure the unit is level before allowing anyone to use it. CAUTION: To eliminate movement, make sure the adjustable feet are in contact with the floor.

  • Page 33: Installing The Console

    Chapter Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows: Threading the console cable assembly  Connecting cables ...
  • Page 34 Assembling and Maintaining the CLM 835 Climber 3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure.

  • Page 35: Connecting Cables (P30)

    Installing the Console Connecting Cables (P30) Important: Pass all cables through the semicircular opening just above the console mount, as shown in the following figure. Do not attempt to route any cables through other openings or through the steel channel above the mount. Figure 13: Cable routing from the mount into the console...
  • Page 36 Assembling and Maintaining the CLM 835 Climber After the console has been seated, separate the individual cables out of the end of the console cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.

  • Page 37: Completing The Console Installation

    Installing the Console Table 1. P30 and P10 internal cable connections Cable Connector Type Circuit Connector Location Safety key (treadmills Six-contact strip, keyed only) Automatic stop sensor Four-contact strip, (treadmills only) keyed Data from base unit Eight-contact modular, on flat gray cable Heart rate sensors Four-contact strip, keyed...

  • Page 38: Verifying That The Heart Rate Display Is Operational

    Assembling and Maintaining the CLM 835 Climber 4. Line up the two small tabs at the bottom of the console’s back cover with the slots at the bottom of the console case. Insert the tabs into the slots. 5. Insert the two #8–32 x ¹ ₂-inch Phillips-head screws that you removed earlier into the holes at the top edge of the console’s back cover.

  • Page 39: Maintenance

    To keep the equipment functioning properly, perform the minor maintenance tasks at the intervals shown in this section. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always...

  • Page 40: Daily Cleaning

    CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment. Do not use concentrated cleaners at full strength, or acidic cleaners of any kind; such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty.

  • Page 41: Daily Inspection

    OUT OF SERVICE sign on the equipment and make it clear to all patrons and other users that they must not use it. To order parts or to contact a Precor authorized service provider in your area, refer to Obtaining Service.

  • Page 42: Moving The Equipment

    Assembling and Maintaining the CLM 835 Climber Moving the Equipment The equipment is very heavy. If you plan to move it to a new location, obtain the help of an adult assistant and use proper lifting techniques. If the equipment includes roller wheels on one end, use the wheels to reduce the load on yourself and your assistant.

  • Page 43: Self-Powered Features

    Chapter Self-Powered Features Important: This chapter of the manual describes Precor fitness equipment that can operate without being connected to AC power. This includes units equipped with P30 or P10 consoles. However, P80 consoles must be connected to AC power through their power supplies to operate.

  • Page 44: Informational Displays Prior To Shutdown

    Assembling and Maintaining the CLM 835 Climber Informational Displays Prior to Shutdown The equipment saves its battery charge by moving into a shutdown mode. If the user does not maintain the minimum rate of motion, a 30-second shutdown process begins.

  • Page 45: Using The Optional Power Adapter

    Self-Powered Features Using the Optional Power Adapter After connecting the power adapter to the equipment, plug the opposite end into the appropriate power source (120 V or 240 V). CAUTION: When the optional power adapter is in use, make sure that the power supply cord does not create a safety hazard.

  • Page 46: The Optional Power Adapter Kit

    CAUTION: The internal cable kit must be installed by authorized service personnel. Do not attempt installation on your own as you could void the Precor Limited Warranty. For more information, refer to Obtaining Service. Important: If this equipment includes a P80 console, the optional...
  • Page 47  ...
  • Page 48 Precor Incorporated CLM PAG/OM 300714-301 rev H, en 20031 142nd Avenue NE December 2014 P.O. Box 7202 Woodinville, WA USA 98072-4002...

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