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Uninterruptible Power Supplies PowerWAVE 1000 User Manual

4.5 kva to 10 kva single phase models
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PowerWAVE 1000
4.5 kVA to 10 kVA Single Phase Models
User Manual

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Summary of Contents for Uninterruptible Power Supplies PowerWAVE 1000

  • Page 1 PowerWAVE 1000 4.5 kVA to 10 kVA Single Phase Models User Manual...
  • Page 3 DATE REVISION SUMMARY 725-02-00 05/08/14 Manual revised and issued as 725-02-00 725-02-01 03/11/14 Updated rack mounting procedure 725-02-02 13/03/15 Updated front cover to show Single Phase Output UPS UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 4 © 2015 Uninterruptible Power Supplies Ltd This manual may not be copied nor reproduced without written permission of Uninterruptible Power Supplies Ltd. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 5: Table Of Contents

    3.7.1 Independent set-up of each UPS module 3.7.2 Output voltage calibration 3.7.3 Configuring each UPS module for parallel operation 3.7.4 Parallel system testing 3.8 UPS Setting Tool 3.8.1 Establishing communication UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 6 8.2 WAVEMON shutdown and management software 8.2.1 Functional description 8.2.2 Licensing 8.3 SNMP adapters 8.4 AS400 (dry contact) card 8.5 USE (USB) card 8.6 R2E (second RS-232) card 9 Specification UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 7: Safety

    You run risk of exposure to dangerous voltages if you open UPS-covers! Uninterruptible Power Supplies Ltd will assume no responsibility or liability for accidents or injuries due to incorrect operation or manipulation of the UPS or peripheral equipment.

  • Page 8: Important Safety Notes

    CAUTION: Please read the following notes carefully prior to installation. Although the PowerWave 1000 UPS was designed for simple installation, it must be installed by a suitably qualified service specialist. The UPS does not contain any user-serviceable parts, so if it malfunctions it must be serviced or repaired by a trained engineer.

  • Page 9: Terminology

    UPS Module 2 UPS Module 3 UPS Module 4 LIN E UPS LOAD LIN E UPS LOAD LIN E UPS LOAD LIN E UPS LOAD Multi-Module System Parallel System UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 10: General Description

    • High-frequency transformerless technology with a rack/tower-compatible enclosure which permits the integration of the UPS even under the most challenging space constraints. • Up to four PowerWave 1000 UPS modules can be configured to operate as a parallel system, with designed module redundancy to further enhance the overall system reliability.

  • Page 11: Powerwave 1000 Model Range

    (maintenance) bypass enclosure and an isolation transformer. The PowerWave 1000 UPS module can be operated as a stand-alone UPS, or up to four modules can be connected in parallel and configured to operate as a multi-module UPS system. A multi-module configuration is generally chosen either to increase a system’s total output power capacity or to increase the system’s overall reliability by providing module...

  • Page 12: Ups Internal Operation

    UPS (inverter) malfunction. Note that a controlled (no- break) transfer can take place only if the inverter output frequency and the static bypass line frequency are fully synchronised. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 13: Ups Module Operating Modes

    The static switch connects the UPS output (load) BATTERY DC/DC BOOST CHARGER CONVERTER terminals directly to the raw utility mains via the static bypass line. BATTERY Figure 2.2 Summary of UPS module operating modes UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 14 Off-line operation (single module installation only) When the PowerWave 1000 is used as an ‘off-line’ UPS it is normally operated in its ON BYPASS mode (Figure 2.2), with the load supplied via the static bypass line. However the AC/DC converter and battery charger are still powered up and maintain battery charging, and the inverter section is turned on and operating on standby.

  • Page 15: Parallel System Operation

    This situation is easily managed in a PowerWave 1000 parallel system installation which allows an additional module to be connected to an existing parallel system (up to a maximum of four modules).
  • Page 16 Once a module’s output circuit breaker is open there is no load power being drawn from its inverter and it can be shut down in the normal way without affecting the remain on-line modules. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 17: Operator Control Panel

    This led illuminates when the UPS is set to operate in the ECO mode, which is available on a single module installation only. UPS fault indication This LED illuminates to indicate a fault condition within the UPS that needs attention. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 18: Operator Keypad

    Details of the meter facilities are shown on page 40. A variety of operating status and fault codes are also shown on the display, as described throughout this manual. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 19 The load can be manually switched from the UPS to Bypass by pressing the OFF button for approximately 5 seconds, or from the Bypass to UPS by pressing the ON button. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 20: Ups Enclosure Rear Panel

    Bypass supply circuit breaker (10 kVA only) Emergency Power Off terminal block Input/Output power connection socket/TB Cooling fans Battery connection socket Figure 2.7 UPS Enclosure rear panel detail UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 21: Communication Options

    2: General Description 2.5.1 Communication options Several communication options can connected to the PowerWave 1000 rear panel. These are described briefly below with further details provided in chapter 8 (Options). RS-232 Interface port (Figure 2.7 item 2) The RS-232 port also allows the UPS to be connected to a PC. It can be used with the UPS external monitoring and shutdown software (WAVEMON) and with the supplied UPS Configuration Software.

  • Page 22: Warranty

    Warranty The PowerWave 1000 UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of commissioning, or fifteen months from the date of original delivery, whichever is the sooner.

  • Page 23: Extended Service Enquiry Form

    Thank you for your enquiry, which will receive our prompt attention. If you need to contact us immediately call free on, Freefone 0800 731 3269 or E-mail us on service@upspower.co.uk www.upspower.co.uk UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 24: Installation And Set-Up

    • The ventilation grills at the front of the UPS and extractor fans at the rear of the UPS must not be obstructed. • The UPS equipment must be installed with the clearances illustrated in Figure 3.1 as a minimum. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 25: Clearances

    1000 mm (40 in). 4.5 kVA / 6 kVA 8 kVA / 10 kVA 220 x 680 mm 264 x 680 mm UPS Enclosure tower footprint Figure 3.1 UPS Location clearances UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 26: Tower Hardware Configuration Set-Up

    Carefully lift both assemblies and stand them on their feet adjacent to each other with the battery enclosure to the right of the UPS enclosure (see Figure 3.4). Figure 3.3 Attaching the enclosures’ feet UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 27 14. This completes the tower hardware configuration. The UPS should now be commissioned as detailed in paragraph 3.6 before it is put into service. Figure 3.4 Tower configuration UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 28: Rack Configuration Set-Up

    Figure 3.5 UPS Rack mounting kit The PowerWave 1000 UPS and battery enclosure(s) can be installed in a standard 19 inch rack, and can be either shelf mounted or installed on adjustable mounting rails that are provided as part of the rack installation kit. If the batteries are housed in a separate enclosure, it should be mounted on an adjacent shelf in the same rack using same procedure as mounting the UPS.
  • Page 29 Then secure it in place using the four dome head bolts (B6) as shown in Figure 3.8. 12. The UPS should now be commissioned as detailed in paragraph 3.6 before it is put into service. Figure 3.7 Adjustable mounting rail installation UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 30 UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 31: Electrical Wiring

    25m. The output cables from all modules to the load distribution panel should similarly be of equal lengths and a maximum of 25m. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 32 8.0 kVA 43.4A 10 mm² 2 Nm 6mm² 10.0 kVA 54.3A 16 mm² 2 Nm 10 mm² Figure 3.10 8.0 kVA and 10 kVA (single phase) power connections UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 33: Parallel Control Cables

    Figure 3.12 Parallel control bus cable connection Key Point: For a parallel system it is necessary to utilise a bespoke distribution panel for the UPS input and output connections. Contact UPS Limited for details. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 34: Commissioning Procedure (Single Module System)

    The UPS can be configured to operate as either a 50/60 Hz or 60/50 Hz frequency changer. Note: When operating in a frequency changer mode the bypass supply is disabled. 12. Press the DOWN button. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 35: Initial Ups Power-Up

    CAUTION: It is recommended that the battery is charged for further 4 hours before connecting any critical load. This is to ensure that the battery is charged to a level that enables the UPS to perform to full specification. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 36: Commissioning Procedure (Parallel Module System)

    Hz sets the frequency window to ±1 Hz and Hz sets it to ±3 Hz. 10. Press the UP button to select the wanted bypass frequency sync window. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 37 Leave the UPS running for at least 10 minutes to ensure there is some charge in the battery then isolate the UPS input supply. The UPS should automatically switch to battery operation. a) The audible alarm should beep (cancel by pressing the ON button). UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 38: Output Voltage Calibration

    Simultaneously press and hold the ON and DOWN buttons for 3~5 seconds, until you hear a beep, and then release. b_on a) The LCD will display . This indicates that the UPS is now in its set-up mode. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 39: Parallel System Testing

    UPS failure or damage. UPS 1 UPS2 UPS3 UPS4 TEST UTILITY OFF LINE LOAD LINE LOAD LINE LOAD TEST OK LINE LOAD LINE LOAD LINE LOAD LINE LOAD UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 40: Ups Setting Tool

    If you are using the application on a laptop that does not have a serial port, you will require a readily available USB-to-RS232 serial adapter cable. Figure 3.14 UPS Setting tool UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 41: Establishing Communication

    ON again. This will store a reference to the data filename in the UPS memory and enable quick access when you want to open the file in the future. 12. To close the data file click the standard Windows Close button [X] in the top right of the window. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 42: Setting Up The Basic Ups Operating Parameters

    Measure the output voltage using an accurate DVM and note the result – if the indication is anything other than 220V it represents an error. Connect the UPS Setting Tool Software application as described in paragraph 3.8.1. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 43: Managing The Ups Data File

    Click OK to clear the Transmit OK dialog. To apply the changes you have made you must now turn OFF the UPS input supply then turn it back ON again. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 44: Single Module Operating Procedures

    UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 45: Start-Up On Battery Mode (Cold Start)

    The LCD mimic display will show that the UPS is operating ‘on battery’ mode. Check all metered parameters to ascertain that the battery voltage and UPS output indications are correct (see page 40) LINE LOAD UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 46: Operator Control Functions

    Input line voltage LINE LOAD Input line frequency LINE LOAD Load voltage LINE LOAD Load frequency LINE LOAD Load percentage LINE LOAD Battery voltage LINE LOAD Internal temperature UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 47: Enable/Disable The Audible Alarm

    When the test is completed the LCD will display this “OK” screen if the fAIL battery test was successful, otherwise it will show Note: If the UPS fails the battery test contact your supplier for technical LINE LOAD assistance. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 48: Shutdown Procedures

    On the LCD mimic, the load will be shown disconnected from the UPS. After a few seconds the UPS will completely shut down and all led and display indications will extinguish. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 49: Manual Load Transfer Between Inverter And Bypass

    UPS inverter and causing it damage. This means that the transfer between the UPS and external bypass is only permitted when the UPS is itself operating on its internal bypass. The PowerWave 1000 allows the operator to manually switch the load between inverter and bypass so that it can be used within an external bypass environment.

  • Page 50: Parallel Ups System Operating Procedures

    It will turn on its static bypass supply and the LCD mimic will indicate the LINE LOAD ‘on bypass’ status and the battery being charged. b) The UPS output status will be shown as UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 51 UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 52: Shutdown Procedure

    On the LCD mimic, the load will be shown disconnected from the UPS but the battery still connected to the input LINE and on charge. d) All metered parameters can be monitored as per normal. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 53: Transferring The Load From The Static Bypass Back To The Ups Inverter

    To transfer the load from the internal static bypass supply (‘On-bypass’ mode) to normal operation (‘On-line’ mode), follow the normal start-up procedure in paragraph 5.1, beginning at step 8. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 54: Maintenance

    Cut any cable ties that are holding the battery cables in place. Disconnect the battery connector(s) and carefully withdraw the battery pack(s). Figure 6.1 Use the above procedure in reverse order to fit the battery pack(s). UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 55: Troubleshooting

    UPS Over temperature Parallel system not set to NORMAL mode Er12 Er28 UPS output overload Bypass overload Er14 Er31 Fan failure Incorrect EEPROM jumper setting Er15 Incorrect mode entry UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 56: Audible Alarm Interpretation Aids

    3. Contact your local dealer right away if you can find no problem with the above. Other error codes For all other error codes, contact your local dealer for technical assistance. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 57: Troubleshooting An Operational Problem

    The utility fuse/breaker will be activated (open-circuited) to prevent the output load from damage. b) You must replace the fuse with a fuse of the same rating after the cause of the short-circuit condition has been rectified. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 58: Inverter/Internal Over-Temperature

    If these fault conditions occur when the utility supply is abnormal: a) The UPS will cut off the supply to its outlets and shut down. b) The FAULT led will illuminate. UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

  • Page 59: Options

    Uninterruptible Power Supplies Ltd considers it important to have a complete solution for its UPS systems, and offers its customers a number of remote control and monitoring tools to provide optimum protection.

  • Page 60: Functional Description

    The software of your PowerWave 1000 UPS unit can be integrated into a network in two ways: By the server which is supplied by the UPS itself and has been integrated into the network. In most cases this server is used as a sub-agent and you only need the WAVEMON software (without an SNMP adapter).

  • Page 61: Snmp Adapters

    Windows that run both on INTEL and on ALPHA, DEC VMS and Apple. Two models of SNMP adapters are available for use with the PowerWave 1000, both of which share the same functionality. An internal SNMP card can be fitted into the communications card expansion slot located on the UPS enclosure rear panel and communicates with the UPS via a serial interface.

  • Page 62: Use (Usb) Card

    This card can be installed in the Option Slot located on the rear of the UPS to facilitate an alternative RS-232 interface. The RS-232 configuration detail is described in paragraph 2.5. Figure 8.5 RS232 Option card UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 63 106%...120% load = switching to bypass after 1 min. from 121%...150% load = switching to bypass after 10 Sec from 151% load = switching to bypass immediately UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 64 Communications Options : In-built computer interfaces 1 x RS-232, 1 x USB Optional plug-in interface cards SNMP-Card, Modbus-Card, Relay-Card Compatible operating systems Windows, Unix (and derivatives), OS/2, Novell, AppleOS UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...
  • Page 65 EMV Compatibility EN 62040-2, EN 61000-3-2, EN61000-3-3, FCC-A Performance features IEC/EN 62040-3 Product certification CE, FCC (additional versions on request) Protection class IP 20 Manufacturing standards ISO 9001.2000 UPS725-02-02 PowerWave 1000 (4.5 - 10 kVA) User Manual UK Dated 13/03/15...

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