Uninterruptible Power Supplies PowerWave 3000T User Manual

Powerwave 3000t ups user manual
Table of Contents

Advertisement

User Manual

PowerWave
PW 3000/T
Pioneering solutions for
total power protection

Advertisement

Table of Contents
loading

Summary of Contents for Uninterruptible Power Supplies PowerWave 3000T

  • Page 1: User Manual

    User Manual PowerWave PW 3000/T Pioneering solutions for total power protection...
  • Page 3 Draft A 14-10-2011 Initial Draft Copy Draft A.1 14-02-2012 General Update Issue 1.1 03-03-2012 First general issue using Kohler style Issue 1.2 05-04-13 Updated contact details Issue 1.2.1 28-05-13 Updated 24Hr contact details UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 4 Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and will therefore assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual.
  • Page 5: Table Of Contents

    3.6.1 JD1 Smart Port – serial RS 232 port 3-16 3.6.2 X1-21 Dry Port (volt-free contacts) 3-17 Operation 4.1 Commissioning 4.2 Control Panel 4.2.1 Power Management Display (PMD) 4.2.2 Mimic LED indicators 4.2.3 Operator keys UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 6 7.5.2 WAVEMON Shutdown and Monitoring Software 7.6 SNMP CARD/ADAPTOR For Network Management/Remote Monitoring Specifications 8.1 General Data 8.2 Rectifier Data 8.3 Battery Data 8.4 Inverter Data 8.5 Communication Options 8.6 Mechanical 8.7 Fuses & Cables Quick Reference UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 7: Safety

    Uninterruptible Power Supplies Ltd will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS. WARNING: The PowerWave 3000T is a Class A UPS product (according to EN 62040- 2:2006). In a domestic environment the UPS may cause radio interference. In such an environment the user may be required to undertake additional measures.
  • Page 8 1: Safety UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 9: General Description

    Reliability and Quality Standards Congratulations on your purchase of the PowerWave 3000T UPS. The PowerWave 3000T UPS represents a new generation of mid-range, single and three phase input / single phase output UPS-Systems, incorporating the latest technological developments in power engineering. High reliability, low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution.
  • Page 10: Advanced Design Features

    • User selectable battery tests. Warranty The PowerWave 3000T UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery, whichever is the sooner.
  • Page 11: Extended Warranty

    UPS products. If you are interested in an extended warranty for your PowerWave 3000T UPS, or any other UPS you may have, please complete the enquiry form shown opposite and return or FAX to: Uninterruptible Power Supplies Ltd.
  • Page 12 .................... Tel..................... Fax..................... E-mail .................... Please contact me to discuss: Extended Warranty options for my PowerWave 3000T UPS Extended warranty options for my UPS System as below: Manufacturer:..............Model Nº:................Rating kVA:............... Replacement Batteries..............Other ..............(please specify) Thank you for your enquiry, which will receive our prompt attention.
  • Page 13: Installation

    Installation Introduction This chapter contains all the information necessary to enable you to correctly install the PowerWave 3000T UPS, including unpacking, storage, positioning and cabling instructions. WARNING: All the operations described in this chapter must be performed by an authorised electrician or other suitably qualified personnel.
  • Page 14: Unpacking The Ups

    As a guide, the batteries should not be stored in a particular ambient temperature for longer than the periods shown below without being recharged: • 6 months at 20°C • 3 months at 30°C • 2 months at 35°C UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 15: Planning The Installation

    BTU/h 1638 2048 2218 2730 3822 Heat Dissipation with 100% Load (pf=0.8) Heat Dissipation with 100% Load (pf = 1.0) Airflow (25°C - 30°C) with 100% Non-linear Load per range m³/h (EN 62040-3) UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 16: Ups Power Cabling (Preparation And Planning)

    UPS bypass supply terminals, or it can be wired with a ‘dual input feed’ where the UPS bypass circuit is connected to a dedicated ‘bypass’ mains supply (See Figure 3.2). UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 17: External Supply Fuse And Cable Rating

    The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008). External DC Cables and Battery fuses are bespoke to the installation. Figure 3.2 PowerWave 3000T External supply cable & fuse rating UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 18 The fuse and cable rating details in the above tables are a recommendation only. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008). External DC Cables and Battery fuses are bespoke to the installation. Figure 3.3 Single phase input wiring details UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 19 The fuse and cable rating details in the above tables are a recommendation only. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008). External DC Cables and Battery fuses are bespoke to the installation. Figure 3.4 Three phase input wiring details UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 20 External Battery the terminals shown in this diagram (**option) (See Figure 3.9). Figure 3.5 Cabinet A fuse and connection details (rear view) – single phase input UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 21 External Battery connected to the terminals shown in this diagram (**option) (See Figure 3.9). Figure 3.6 Cabinet B & C fuse and connection details (front view) – single phase input UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 22 External Battery the terminals shown in this diagram (**option) (See Figure 3.9). Figure 3.7 Cabinet A fuse and connection details (rear view) – three phase input 3-10 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 23 (*dual feed External Battery (See Figure 3.9). only) (**option) Figure 3.8 Cabinet B & C fuse and connection details (front view) – three phase input 3-11 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 24: Connecting An External Battery Cabinet

    3: Installation 3.3.2 Connecting an external battery cabinet In a standard PowerWave 3000T the UPS batteries are mounted within the UPS module. If you require a longer battery autonomy time than is possible using the standard internal batteries, you can: •...
  • Page 25: Connecting The Ups Power Cables

    Connect the earth cable from the input mains LV-Distribution Board to the protective earth (PE) terminal on the UPS terminal block. The PowerWave 3000T input supply can be wired for ‘single feed’ (standard) or ‘dual feed’ operation. Connect the input power cable coming from the input mains LV-Distribution Board to the UPS input terminals following the ‘single feed’...
  • Page 26: Connecting The Ups Output Cables

    Screw the terminal cover plate back on the UPS, making sure that the earthing wire is correctly attached on the terminal cover plate. Move the UPS to its final position and lock it by applying the brake on the castors (cabinet A) or adjusting the locking feet (cabinet B/C). 3-14 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 27: Battery Connections

    The following interface facilities are described in the Options chapter of this manual. USB – PC Interface for remote signalling and automatic computer shutdown. SNMP – Slot for optional SNMP card ONLY. For monitoring and integration in network management. 3-15 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 28: Jd1 Smart Port - Serial Rs 232 Port

    Figure 3.11 and show the connection to a PC from the UPS for PC’s with a 9 pin serial port and 25 pin serial port respectively. Interface Cable Interface Cable UPS end Computer end 9-Pin D-Type 9-Pin D-Type (Male) (Female) 9-Pin D-Type 25-Pin D-Type (Male) (Female) Figure 3.11 Connector Cable - PC Serial Port 3-16 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 29: X1-21 Dry Port (Volt-Free Contacts)

    +12V (100mA) Output supply – NC contact wired to a remote emergency Control REMOTE SHUTDOWN – stop circuit. Linked out when not used. Input Figure 3.12 Dry Port (X1-21)connections 3-17 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 30 3: Installation 3-18 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 31: Operation

    Operation Commissioning The PowerWave 3000T UPS must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd. field service engineer before being put into use. Commissioning involves connecting the battery, checking the electrical installation and operating environment, performing a controlled start-up and testing of the UPS system, and customer basic training.
  • Page 32: Mimic Led Indicators

    Scroll downwards through a displayed menu. DOWN Cancels the audible alarm. If the alarm condition was transient the ALARM LED will also extinguish, RESET otherwise it will remain ON (red). ENTER Confirms (selects) a chosen menu item. UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 33: Description Of The Lcd Display

    (See paragraph 4.3.6). → SET-UP USER Allows user to set up Date/Time, automatic battery test, etc. SET-UP SERVICE (See paragraph 4.3.7) → SET-UP SERVICE Password-protected area for service engineer use only (See paragraph 4.3.8). UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 34: Event Log Menu Screen

    ACTIVE POWER (KW) 11. Active Output Power REACTIVE POWER (kVAr) 12. Reactive Output Power APPARENT POWER (KVA) 13. Apparent Output Power OUTPUT POWER (%) 14. Output Power BATT. CAPACITY (%) 15. Battery Capacity 00.00 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 35: Commands Menu Screen

    → SET-UP DATE/TIME Set-up Date and Time SET-UP BATT. TEST DD-MM-YY HH-MM-SS → SET-UP BATT. TEST Set-up battery test SET-UP GEN-SET OPER. DAY OF MONTH (1-31) HOUR OF DAY (0-23) REPETITIVE (Y/N) YES/NO UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 36: Set-Up Service Menu Screen

    When operating in this mode, in the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically to the static bypass supply without interruption (transfer time = 0). UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 37: Bypass (Off-Line Or Eco) Mode

    UPS bypass Mains supply. This facility enables a UPS module to be shut down for maintenance or repair whilst maintaining the load on the raw (unprotected) bypass supply. UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 38 CAUTION: If the UPS is operating in the Maintenance Bypass mode the load will not be protected in the event of a mains failure. It is therefore strongly recommended to switch over to the on-line mode or bypass mode as soon as possible. UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 39: Operating Instructions

    ENTER key. a) The UPS system will transfer the load to static bypass. Confirm that: a) The INVERTER LED has extinguished. b) The BYPASS LED is green. The LCD displays LOAD NOT PROTECTED. UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 40 If using external batteries open the battery fuses/isolator on the associated battery cabinet/rack. On the UPS module open the module’s Output Isolator (IA2). LINE 2 BY PASS Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 BY PASS INVERTER BATTERY BATTERY Green Flashing 4-10 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 41: Starting The Ups System From The Maintenance Bypass Mode

    At this stage the LCD display will indicate LOAD NOT PROTECTED and the module mimic LED indications should be as follows: LINE 2 BY PASS Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS Green INVERTER BATTERY BATTERY Green 4-11 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 42 Green LINE 1 INVERTER LINE 2 Green BY PASS BATTERY INVERTER Green BATTERY Green 10. The UPS is now operating in ‘On-Line’ mode. The load is protected and supplied by inverter power. 4-12 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 43: Complete System Shutdown

    Open the UPS Input and Bypass supply fused isolators (or circuit breakers) in the power distribution panel. The UPS is now voltage free. WARNING: Allow 10 minutes for the internal DC capacitors to discharge before touching the UPS internal components. 4-13 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 44 4: Operation 4-14 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 45: Maintenance

    AC and DC voltages, and should be undertaken only by trained engineers authorised by Uninterruptible Power Supplies Ltd. who are fully aware of the hazardous areas. During a preventative maintenance inspection the service engineer will carry out the following checks: •...
  • Page 46: Battery Testing

    The battery test procedure can be performed from the UPS front panel (See paragraph 4.3.5). Battery Maintenance The battery maintenance shall be done by an authorized Uninterruptible Power Supplies Ltd. Service Partner. Battery Disposal and Recycling Batteries contain dangerous substances that will harm the environment if thrown away.
  • Page 47: Troubleshooting

    Identify the cause of the alarm condition by viewing the events register in the main menu (See paragraph 4.3.3). In case of doubt please contact Uninterruptible Power Supplies Ltd. on 0800 731 3269. Use information provided on the following pages to identify and rectify and apparent fault conditions.
  • Page 48: Fault Identification And Rectification Messages And Alarms

    Maintenance Bypass. Contacting Service Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS. If you have any queries regarding your UPS please contact us. Uninterruptible Power Supplies Ltd.
  • Page 49: Options

    Options Introduction The PowerWave 3000T UPS has the following available options: • Remote Emergency Stop facilities • Generator On facilities • Software for automatic shutdown and monitoring • SNMP Card for network management and remote monitoring • Modem/Ethernet interface for PowerREPORTER™ management software...
  • Page 50: Generator On Facilities

    ) and maximum length of 100 m. Connect the cable as shown in Figure 7.2. Cabinet B/C ON GENERATOR UPS ON GENERATOR N/O contact Port X1/16 X1/17 Cabinet A Figure 7.2 Generator ON Connection UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 51: Remote Signalling Panel

    Alarm condition; check other LEDs for indication of mains and/or UPS status. UPS is in normal operating condition. BYPASS LED Load is being supplied from mains. Load is supplied by inverter. Figure 7.3 Remote Signalling Panel UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 52: Remote Singalling Panel Connections

    UPS X1 Remote Signalling Panel Interface Block Terminal Block Mains Failure X1/1 Load on Mains/Inv X1/9 Battery Low X1/10 +12V X1/18 Ground X1/19 Cabinet A Figure 7.4 Connection of Remote Status Panel (RSP) UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 53: Wavemon Shutdown And Management Software

    UPS management software will initiate an automatic, ‘controlled’ shutdown of the operating system, and so protect valuable data. Uninterruptible Power Supplies Ltd. offer a wide range of local and remote monitoring and control systems, affording maximum protection for computer systems.
  • Page 54: Snmp Card/Adaptor For Network Management/Remote Monitoring

    To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys. The PowerWave 3000T can be integrated in a network in two ways: By means of the server which is being powered by the UPS and is integrated in the network. In most of the cases the server is used as sub-agent and you only need the PMC-Software without any SNMP Adapter.
  • Page 55 RCCMD - Remote Console Command module for a multi-server shutdown. The RCCMD modules are independent programs that may be activated on the computer that is running UPSMAN. This makes a shutdown call possible in any LAN and WAN, regardless of the network type or operating system. UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 56 7: Options UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 57: Specifications

    From bottom rear (Cabinet A) and bottom front (Cabinets B and C) Dry Port (Volt-free contacts) For remote signalling and automatic computer shutdown Smart Port (RS 232) For monitoring and integration in network management UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 58: Rectifier Data

    Output Frequency Tolerance Free-running, Quartz Oscillator + / - 0.1 Synchronized with mains (adjustable) + / - 4 Overload Capability 125 during 10min. and 150 during 1 min. Crest Factor 3 : 1 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 59: Communication Options

    For monitoring and integration in network management Mechanical Dimensions (WxHxD) Cabinet A: 340x820x800 Footprint 0.27m Cabinet B: 450x1250x860 Footprint 0.39m Cabinet C: 550x1650x890 Footprint 0.49m Protection Degree IP20 Ventilation Fan Assisted Colour RAL 9011 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...
  • Page 60: Fuses & Cables Quick Reference

    The fuse and cable rating details in the above tables are a recommendation only. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008). External DC Cables and Battery fuses are bespoke to the installation. UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13...

This manual is also suitable for:

Powerwave 3000

Table of Contents