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Uninterruptible Power Supplies PowerWAVE 9000 DPA Installation And Operating Manual

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Uninterruptible Power Supply
PowerWAVE 9000 DPA, 8-200kW per rack
Installation and Operating Guide
Issue 2.1 Oct 2009

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Summary of Contents for Uninterruptible Power Supplies PowerWAVE 9000 DPA

  • Page 1 Uninterruptible Power Supply PowerWAVE 9000 DPA, 8-200kW per rack Installation and Operating Guide Issue 2.1 Oct 2009...
  • Page 2 Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and will therefore assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual. ©...
  • Page 3 Document Control ISSUE DATE REVISION SUMMARY 02-08-08 Initial issue 29-10-09 Updated DIP Switch selection table in para. 6.2.5...

  • Page 5: Table Of Contents

    Reliability and Quality Standards General System Description Hot-Swappable Modules Advanced Booster Technology Flexible Battery Management (FBM) DPA Technology – Decentralized Parallel Architecture PowerWAVE 9000 DPA Series - Models Single and Multi-Cabinet Parallel Configurations Basic System Configuration Single/Parallel-Modules Operation Single-Module Parallel-Module:...
  • Page 6 “OFF-Line” (ECO- or BYPASS MODE) 4-10 “Maintenance Bypass” Mode 4-11 Parallel Isolator (IA2) 4-12 Start-Up Procedure 4-12 Prestart Checks: 4-12 Start-Up 4-13 Shutdown Procedure 4-15 Complete UPS Shut Down procedure 4-15 PowerWAVE 9000 DPA UPS - (Issue 2.1 Oct. 2009)
  • Page 7 Commissioning of Multi-cabinet Configuration Start-up of a Multi-Cabinet Configuration Shutdown of Multi-Cabinet Configuration Replacement of a Faulty UPS-Module in a Multi-Cabinet Configura- tion Maintenance Introduction User Responsibilities Routine Maintenance Battery Testing PowerWAVE 9000 DPA UPS - -iii (Issue 2.1 Oct. 2009)
  • Page 8 SNMP CARD/ADAPTER For Network Management /Remote Moni- toring Specifications 10-1 Mechanical. 10-1 Input Characteristics 10-3 Battery 10-3 Output 10-4 Environmental 10-5 Power Management Display (PMD) 10-6 Mimic Diagram 10-6 Pushbuttons 10-6 Display 10-6 Optional Equipment 10-7 PowerWAVE 9000 DPA UPS - (Issue 2.1 Oct. 2009)

  • Page 9: Safety

    Make sure that the earthing is carried out correctly before you connect the mains power supply! PowerWAVE 9000 DPA IS CLASS A - UPS-PRODUCT (EN 50091-2). In a domestic environment it may cause radio interference. In such an environment the user may be required to undertake additional...

  • Page 10: Operator Precautions

    Air inlets are in the bottom sides and front of the cabinet, and outlets in the rear of the cabinet. You must allow clearance at the back of the cabinet for proper air circulation. Refer to XXX for clearance requirements. PowerWAVE 9000 DPA UPS - Safety (Issue 2.1 Oct. 2009)

  • Page 11: Declaration Of Safety Conformity And Ce Marking

    • Low Voltage Directive: 2006/95/EC • EMC Directive: 2004/108/EC Safety Standard EN 62040-1-1:2003 EN 60950-1:2001/A11:2004 Electromagnetic Compatibility Standard (EMC) EN 62040-2:2005 EN 61000-3-2:2000 EN 6100-3-3:1995/A1:2001 EN 61000-6-2:2001 EN 61000-6-4:2001 Performance Standard EN 62040-3:2001 PowerWAVE 9000 DPA UPS - Safety (Issue 2.1 Oct. 2009)
  • Page 12 PowerWAVE 9000 DPA UPS - Safety (Issue 2.1 Oct. 2009)

  • Page 13: Description

    Description 2.1 Reliability and Quality Standards Congratulations on your purchase of the PowerWAVE 9000 DPA UPS. Using a unique modular construction the PowerWAVE 9000 DPA represents a completely new generation of transformer-less 3 phase UPS- Systems, incorporating the latest technological developments in power engineering.

  • Page 14: Flexible Battery Management (Fbm)

    Traditionally a parallel redundancy configuration is achieved by having a random or fixed master-slave relationship among the UPS units. This master logic gives out individual commands to all the slaves units. PowerWAVE 9000 DPA UPS - Description (Issue 2.1 Oct. 2009)

  • Page 15: Powerwave 9000 Dpa Series - Models

    2.3 PowerWAVE 9000 DPA Series - Models The PowerWAVE 9000 DPA UPS is available in a range of power ratings between 10 and 250kVA. A range of cabinets or frames and modular power assemblies offers unrivalled configuration options and upgrade paths.
  • Page 16 Variable Number of 12V 30 – 50 30 – 50 30 – 50 40-50 Battery Blocks Dimensions (WxHxD) 483 x 225 x 700 Weight UPS Module Colours Front: RAL 9007 PowerWAVE 9000 DPA UPS - Description (Issue 2.1 Oct. 2009)
  • Page 17 Number of 12V Battery 40-50 40-50 40-50 Blocks Dimensions (WxHxD) 663 x 225 x 720 Weight UPS Module Colours Front: RAL 9007 * On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW PowerWAVE 9000 DPA UPS - Description (Issue 2.1 Oct. 2009)

  • Page 18: Basic System Configuration

    Figure 2.5: Figure 2.6: Packed Weight (Kg) Unpacked Weight DPA-25 700x1825x895 550x1650x780 DPA-75 700x2150x895 550x1975x780 700x2150x895 550x1975x780 700x2150x895 550x1975x780 DPA-125 700x2150x895 550x1975x780 700x2150x895 550x1975x780 700x2150x895 550x1975x780 700x2150x895 550x1975x780 700x2150x895 550x1975x780 PowerWAVE 9000 DPA UPS - Description (Issue 2.1 Oct. 2009)

  • Page 19: Single/Parallel-Modules Operation

    It is possible to parallel Conceptpower DPA CLASSIC DPA-25 or-50, TRIPLE DPA-75 or -150, UPGRADE DPA-125 or -250 Cabinets into a Multi-Cabinet Configuration (including total up to 10 Modules) in order to increase the number of paralleled Modules. PowerWAVE 9000 DPA UPS - Description (Issue 2.1 Oct. 2009)

  • Page 20: Warranty

    2.7 Warranty The PowerWAVE 9000 DPA UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery, whichever is the sooner.

  • Page 21: Extended Warranty

    2.9 Additional Service/Maintenance Support In addition to providing support for the PowerWAVE 9000 DPA UPS, Uninterruptible Power Supplies Ltd. are able to provide maintenance and support on a wide range of different UPS products.
  • Page 22 .................... Tel..................... Fax..................... E-mail .................... Please contact me to discuss: Extended Warranty options for my PowerWAVE 9000 DPA UPS Extended warranty options for my UPS System as below: Manufacturer:..............Model Nº:................Rating kVA:............... Replacement Batteries..............Other ..............(please specify) Thank you for your enquiry, which will receive our prompt attention.

  • Page 23: Installation

    Ensure that the received UPS corresponds to the description indicated in the delivery note. 3.1.2 Nameplate The technical specifications of the PowerWAVE 9000 DPA UPS are provided on the attached nameplate. 3.2 Unpacking When unpacking the UPS observe the “FRAGILE” and “ARROW”...

  • Page 24: Batteries

    Before and after storing, charge the battery. Always store the batteries in a dry, clean, cool environment in their original packaging. If the packaging is removed protect the batteries from dust and humidity. PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)

  • Page 25: Positioning

    3.5 Positioning The PowerWAVE 9000 DPA UPS is a compact and light UPS and can easily be moved to its final position. All parts of the UPS are accessible from the front and rear making it both service and maintenance friendly.

  • Page 26: Cabling

    To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection. To connect the PowerWAVE 9000 DPA UPS to the mains power supply see Figure 3.3, and 3.4.

  • Page 27: Connection Of The Mains Supply

    NOTE: Neutral input wire must always be connected! The PowerWAVE 9000 DPA is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass).

  • Page 28: Single Input Feed

    Figure 3.3 and 3.5. For minimum recommended Input Cable Sections and Fuse Ratings for the PowerWAVE 9000 DPA UPS (See Figure 3.3). Ensure cables are provided in accordance with the prescribed IEC Standards or with the local regulations.

  • Page 29: Preparation For The Output Cabling

    Before connecting the output power cables make sure that: • UPS is located in its final position; • Maintenance Bypass is open in position OFF • Parallel isolator IA is open in position OFF PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)

  • Page 30: Output Cabling

    1xM12 (B) (T) signifies Terminals. (B) signifies Bar (See Figure 3.2) *Note: The above are recommendations only. All fuses and cables must comply with prescribed IEC standards or local regulations. PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 31 DPA-25 DPA-50 DPA-75 DPA-150 DPA-125 DPA-250 Single Input Dual Input Figure 3.2: Terminal Layouts PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 32 Note: The above are recommendations only. All fuses and cables must comply with prescribed IEC standards or local regulations. Figure 3.3: Single Input Block Diagram with Cable and Fuse Sizing 3-10 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 33 Note: The above are recommendations only. All fuses and cables must comply with prescribed IEC standards or local regulations. Figure 3.4: Dual Input Block Diagram with Cable and Fuse Sizing PowerWAVE 9000 DPA UPS - Installation 3-11 (Issue 2.1 Oct. 2009)
  • Page 34 Module DPA 20 14x41 / 32A Pronorm Module DPA 25 14x41 / 40A Pronorm JD1 Smart Port- RS232 (Sub-D9P) JD7 Connector for Control Panel Figure 3.5: DPA-25 Input/Output Terminal Block, Front View 3-12 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 35 Module DPA 20 14x41 / 32A Pronorm Module DPA 25 14x41 / 40A Pronorm JD1 Smart Port- RS232 (Sub-D9P) JD7 Connector for Control Panel Figure 3.6: DPA-75 Input/Output Terminal Block, Front View PowerWAVE 9000 DPA UPS - Installation 3-13 (Issue 2.1 Oct. 2009)
  • Page 36 Module DPA 20 14x41 / 32A Pronorm Module DPA 25 14x41 / 40A Pronorm JD1 Smart Port- RS232 (Sub-D9P) JD7 Connector for Control Panel Figure 3.7: DPA-125 Input/Output Terminal Block, Front View 3-14 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 37 Module DPA 40 22x58 / 63A Pronorm Module DPA 50 22x58 / 63APronorm JD1 Smart Port- RS232 (Sub-D9P) JD7 Connector for Control Panel Figure 3.8: DPA-50 Input/Output Terminal Block, Front View PowerWAVE 9000 DPA UPS - Installation 3-15 (Issue 2.1 Oct. 2009)
  • Page 38 Module DPA 40 22x58 / 63A Pronorm Module DPA 50 22x58 / 63APronorm JD1 Smart Port- RS232 (Sub-D9P) JD7 Connector for Control Panel Figure 3.9: DPA-150 Input/Output Terminal Block, Front View 3-16 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 39 Module DPA 40 22x58 / 63A Pronorm Module DPA 50 22x58 / 63A Pronorm JD1 Smart Port- RS232 (Sub-D9P) JD7 Connector for Control Panel Figure 3.10: DPA-250 Input/Output Terminal Block, Front View PowerWAVE 9000 DPA UPS - Installation 3-17 (Issue 2.1 Oct. 2009)

  • Page 40: Internal Battery Systems

    10x7Ah 10x7Ah 2 2x5x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 3x(2x30)x7Ah (3x50)x7Ah (3x40)x7Ah Figure 3.12: DPA-75 Battery Configurations 3-18 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)

  • Page 41: Dpa-50

    UPS Module 2 UPS Module 1 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 3x(2x40)x7Ah Figure 3.14: DPA-150 Battery Configurations PowerWAVE 9000 DPA UPS - Installation 3-19 (Issue 2.1 Oct. 2009)

  • Page 42: External Battery Cabinets And Battery Connections

    In DPA 25kVA, DPA 30kVA and DPA 50kVA, 40-50 12V-battery blocks are permitted (even numbers only). The correct number of battery blocks is set up on Control Panel Menu: Service-Set-Up). 3-20 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)

  • Page 43: Connection Of External Battery Cabinet

    • The UPS and the external battery terminals are voltage-free • To verify the complete shut down of the PowerWAVE 9000 DPA carry out the following procedure: • Ensure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS.
  • Page 44 Common Battery N N N N N Battery Battery Battery Battery Battery Fuses Fuses Fuses Fuses Fuses UPS1 UPS2 UPS3 UPS4 UPS5 Figure 3.17: External Battery Cabinet Connections (common battery) 3-22 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)

  • Page 45: Interfacing

    Interface Cable UPS End Computer End (9-Pin, D-Type Male) (9-Pin, D-Type Female) Connects to UPS Connects to SMARTPORT Computer Figure 3.18: Connector Cable - PC Serial Port with 9-pin Connection PowerWAVE 9000 DPA UPS - Installation 3-23 (Issue 2.1 Oct. 2009)

  • Page 46: Dry Port (Volt-Free Contacts)

    Remote Shut down is connected) X1/2 X1/3 +3.3Vdc Generator Operation X1/4 X1/5 +3.3Vdc Customer IN 1 X1/6 X1/7 +3.3Vdc Customer IN 2 X1/8 X1/9 +3.3Vdc Temperature Battery X1/10 3-24 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)
  • Page 47 • Red LED Board Alarm (indicates a possible faulty board) On the Master board the following ports are active: • The Input ports (X1) • The Output port (X2, X3, X4) PowerWAVE 9000 DPA UPS - Installation 3-25 (Issue 2.1 Oct. 2009)

  • Page 48: Jd11/Rs232 Computer Interface

    JD11 RS232 / Sub D9/ female, PC interface JD12 RS232/ Sub D9 / male for Multidrop ONLY USB PC Interface SNMP Slot for optional SNMP card ONLY Slot for optional Modem/Ethernet card ONLY 3-26 PowerWAVE 9000 DPA UPS - Installation (Issue 2.1 Oct. 2009)

  • Page 49: Operation

    Operation 4.1 Commissioning The PowerWAVE 9000 DPA UPS is a high quality electronic machine that must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd. field service engineer before being put into use. The commissioning of the UPS involves the connection of the UPS and...

  • Page 50: Led Indicators

    Inverter fault or load not transferable to inverter. Inverter not operating (switched-off). BATTERY GREEN Battery OK. Battery fault or battery is discharged. Flashing GREEN Battery discharging or battery fuse open. PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 51: Function Keys

    MAINTENANCE BYPASS MODE WILL INTERRUPT THE POWER SUPPLY TO THE LOAD. LOAD OFF in a PowerWAVE 9000 DPA Single Module System If, for security or emergency reasons, it is necessary to immediately disconnect the load from the UPS, press the two red ON/OFF Buttons simultaneously.

  • Page 52: Defining A Single/Parallel-Module System (Dip Switch Sw1-1)

    SW1-9 Single First Middle Last Cabinet Cabinet Cabinet Cabinet ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 53: Description Of The Lcd

    The max number of module units is 10 and the position number can vary from 1 to 5. The definition of the Module “Position” is achieved in the Menu Service Set-Up. PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 54: Main Menu Screen

    Every stored event is identified with a LOAD TO BYP. sequential number and time stamp. 05-10-00 14-39-14 All events and alarms are indicated with LOAD OFF their date and time of occurrence. PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 55: Measurements Screen

    13. Apparent Output Power of all three 00.00 00.00 00.00 phases. OUTPUT POWER (%) 14. Output Power of all three phases. 00.00 00.00 00.00 BATT. CAPACITY (%) 15. Battery capacity. 00.00 PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 56: Commands Screen

    These general UPS Data are NW-nnnnn installed at the manufacturing plant. DATE OF MANUFACTURE Manufacturing date. 15-03-2007 EPROM VERSION EPROM Version. V-000 DATE TIME Actual Date and Time. dd-mm-yy hh:mm:ss PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 57: Set-Up User

    PASSWORD PROTECTED: ONLY UNINTERRUPTIBLE POWER SUPPLIES LTD. SERVICE ENGINEERS SHOULD ACCESS THE “SET- UP SERVICE” MENU. UPS DAMAGE OR LOAD POWER INTERRUPTION MAY OCCUR IF UNQUALIFIED PERSONNEL ATTEMPT TO ADJUST ANY UPS PARAMETERS. PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 58: Operating Modes

    Using the control panel (paragraph 4.2), the UPS may be transferred to “Bypass Mode”. LED Indicator Colour BYPASS LINE 2 LINE 1 Green LINE 2 Green LOAD BATTERY BYPASS Green INVERTER BATTERY Green LINE 1 4-10 PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 59: Maintenance Bypass" Mode

    BYPASS Green INVERTER Green LOAD MAINS BATTERY Green Green BEFORE TRANSFERRING THE LOAD TO MAINTENANCE BYPASS (IA1) ALWAYS MAKE SURE THE UPS-SYSTEM IS IN THE “BYPASS- MODE” OR “ECO-MODE”. PowerWAVE 9000 DPA UPS - Operation 4-11 (Issue 2.1 Oct. 2009)

  • Page 60: Parallel Isolator (Ia2)

    Verify that all Parallel Isolator Switches IA2-1, IA2-2 and IA2- 3 are open (Position OFF). Verify that the Maintenance Bypass Switch IA1 is open and in Position OFF. 4-12 PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 61: Start-Up

    Scroll through the Measurement menu and check values. Modules 2 - 5: Repeat Steps 2-4 for each module. Check battery polarity and voltage. If the battery polarity and voltage is correct insert external battery fuses (breakers). PowerWAVE 9000 DPA UPS - Operation 4-13 (Issue 2.1 Oct. 2009)
  • Page 62 Green BYPASS Green INVERTER BATTERY Green 13. Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass” 4-14 PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 63: Shutdown Procedure

    AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. The PowerWAVE 9000 DPA UPS may be shutdown completely if the load does not need input power for an extended period of time. It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-Line Mode if the load does not need the highest degree of protection.

  • Page 64: Load Transfer To Maintenance Bypass

    4.7.1 Transferring the UPS to Maintenance Bypass: UPS system status prior to transfer The load is protected by the PowerWAVE 9000 DPA UPS operating normally (the UPS-System is operating on inverter). From any module control panel COMMANDS Menu select “LOAD TO BYPASS”...
  • Page 65 Open Parallel Isolators IA2-1, IA2-2, IA2-3, IA2-4 and IA2-5. Open battery fuses/breakers in the external battery cabinets or racks. THE LOAD IS SUPPLIED BY MAINS AND IS NOT PROTECTED PowerWAVE 9000 DPA UPS - Operation 4-17 (Issue 2.1 Oct. 2009)

  • Page 66: Transfer From Maintenance Bypass

    “LOAD TO INVERTER”. This will transfer the LOAD to Inverter on the complete system. On LCD panel “LOAD PROTECTED” will appear. LOAD IS NOW SUPPLIED BY INVERTER AND IS PROTECTED 4-18 PowerWAVE 9000 DPA UPS - Operation (Issue 2.1 Oct. 2009)

  • Page 67: Ups Module Replacement

    ADHERED TO. 5.1.1 Removing a UPS Module from a Single Module System If your PowerWAVE 9000 DPA consists of only one single UPS Module then perform the following steps to extract the module: Reset the Alarm on faulty Module. The audible noise will stop.

  • Page 68: Fitting A Ups Module To A Single Module System

    MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)
  • Page 69 SWITCH OPEN” and the LED display will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Green Transfer load to mains and inverter for testing using submenu COMMANDS; PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)

  • Page 70: Replacement Of Ups Module In Redundant Multi-Module System5

    MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)

  • Page 71: Inserting A Module In A Redundant Multi Module System

    Wait 60 seconds, LCD panel must display: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” and the LED display will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Flashing/Green PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)
  • Page 72 Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules. LCD panel must show LOAD PROTECTED indication. THE LOAD IS NOW PROTECTED BY THE UPS PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)

  • Page 73: Replacement Of A Module In Capacity Multi-Module System

    LED indicators on Control Panel of the Faulty Module will show: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)
  • Page 74 NOTE: Two persons are needed to pull out the module from the UPS Frame. The weight of a DPA 50, 40kW module is 60kg (the weight of DPA 10, 8kW60 kVA module is 24kg) PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)

  • Page 75: Refitting A Module In A Capacity Multi-Module System

    LED Indicator Colour LINE 1 Green LINE 2 BYPASS INVERTER BATTERY Flashing Green Insert the bypass fuse F2 (front of Module); Close internal/external battery fuses/breaker of the new Module; PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)
  • Page 76 PROTECTED” will appear and the LED display will show: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Green THE LOAD IS NOW PROTECTED BY THE UPS 5-10 PowerWAVE 9000 DPA UPS - UPS Module Replacement (Issue 2.1 Oct. 2009)

  • Page 77: Multi-Cabinet Configuration

    Multi-Cabinet Configuration 6.1 Multi-Cabinet Configuration Concept The PowerWAVE 9000 DPA UPS Cabinets may be paralleled for power capacity or for redundancy operation. Every standard PowerWAVE 9000 DPA is provided with the parallel option and therefore no time-consuming or expensive upgrading is necessary on site.

  • Page 78: Installation Instructions

    IMPORTANT: The PowerWAVE 9000 DPA BYPASS MODE (ECO-MODE) function of a parallel system is the same as that for a single unit. If the UPS is operating as a parallel system with the load transferred to the BYPASS (load on mains), failure of the mains supply will initiate the UPS system to automatically (within 5msec), transfer to each module inverter.
  • Page 79 The cable configuration below is not recommended Bypass Feed Rectifier Feed UPS 1 UPS 2 UPS 3 UPS 4 To Load Figure 6.2: Cable Lengths for Multi Cabinet Configurations (assuming a 2 cable input) PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration (Issue 2.1 Oct. 2009)

  • Page 80: Connection Of Parallel Communication Cables (Bus-Lines)

    Figure 6.3: Connection of the Bus-lines when paralleling UPS-Cabinet Parallel Adaptors 6.2.3 Parallel Adapter and DIP-Switch SW2-2 If the UPS-CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration (Issue 2.1 Oct. 2009)

  • Page 81: Dip-Switch Sw1-9 Settings

    SW 1e 5 SW 1f 6 SW 1g 7 SW 1h 8 SW 1i 9 Having set the SW1-9 on all the DPA Cabinets correctly the UPS’s may be commissioned PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration (Issue 2.1 Oct. 2009)

  • Page 82: On/Off - Main Buttons

    (mains). In order to replace the faulty module the load must be transferred to mains by means of Maintenance Bypass (IA1). PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration (Issue 2.1 Oct. 2009)

  • Page 83: Eco-Mode (Bypass Mode) In Parallel Systems

    The Eco-Mode function in a Parallel System is the same as in Single Systems. If, in a PowerWAVE 9000 DPA system, the load is supplied by the mains(load on mains) and in the event of mains failure, all UPS's will automatically transfer the load back to the inverters within 5msec.

  • Page 84: Replacement Of A Faulty Ups-Module In A Multi-Cabinet Configuration

    If in a Multi-Cabinet Configuration a UPS module fails replace the UPS module in in a similar way to the replacement procedures described in Chapter 5 of this User Manual. PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration (Issue 2.1 Oct. 2009)

  • Page 85: Maintenance

    ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. TO ENSURE OPTIMUM OPERATION OF THE PowerWAVE 9000 DPA SERIES UPS AND CONTINUOUS AND EFFICIENT PROTECTION OF THE CONNECTED LOAD IT IS RECOMMENDED THAT THE OPERATIONAL PARAMETERS AND CALIBRATIONS OF THE UPS AND THE BATTERIES ARE CHECKED EVERY 6 MONTHS.

  • Page 86: Battery Testing

    (ECO MODE or ON-LINE) and whether or not the load is connected. The battery test procedure can be performed from the UPS front panel. Refer to "Set-Up User" Section 4.3.7. PowerWAVE 9000 DPA UPS - Maintenance (Issue 2.1 Oct. 2009)

  • Page 87: Troubleshooting

    The full list of Alarms and Messages are shown in Section 8.3. As you step through the event memory, make a separate note of each alarm condition as this will assist in the identification of any problems. PowerWAVE 9000 DPA UPS - Troubleshooting (Issue 2.1 Oct. 2009)

  • Page 88: Fault Identification And Rectification Messages And Alarms

    UPS switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed. Load This alarm is only displayed if the UPS is CLOSED supplied by mains on Maintenance Bypass PowerWAVE 9000 DPA UPS - Troubleshooting (Issue 2.1 Oct. 2009)

  • Page 89: Contacting Service

    Agreement (see Section 2.8 for details). These agreements assist us in caring for your UPS correctly, ensuring that it is well maintained and attended to promptly should any problems occur. PowerWAVE 9000 DPA UPS - Troubleshooting (Issue 2.1 Oct. 2009)
  • Page 90 PowerWAVE 9000 DPA UPS - Troubleshooting (Issue 2.1 Oct. 2009)

  • Page 91: Options

    Options 9.1 Introduction. The PowerWAVE 9000 DPA UPS has the following options available: • REMOTE EMERGENCY STOP FACILITIES. • GENERATOR ON FACILITIES. • 2 CUSTOMER IN FUNCTIONS (ON REQUEST) • TEMPERATURE SENSOR FOR TEMP. DEPENDENT BATTERY CHARGING. • SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING.

  • Page 92: Generator On Facilities

    (See Installation and User Guide, Chapter 4 “Set-Up User” on page 4-8) Generator Generator Alarm Port (X1) Panel X1/3 X1/4 Figure 9.2: Generator ON Connection PowerWAVE 9000 DPA UPS - Options (Issue 2.1 Oct. 2009)

  • Page 93: Wavemon Shutdown And Management Software

    The dry port X2…X4 with voltage-free contacts may also be used for automatic shutdown in connection with WAVEMON Software. It is PowerWAVE 9000 DPA UPS - Options (Issue 2.1 Oct. 2009)
  • Page 94 The need for additional licences will also apply if the UPS service program is running locally, but the server is controlled from a remote UPS, running the service program. The same conditions will apply to the use of remote PowerWAVE 9000 DPA UPS - Options (Issue 2.1 Oct. 2009)

  • Page 95: Snmp Card/Adapter For Network Management /Remote Monitoring

    To use a single CD ROM for several multi server shutdown installations additional CD license keys must be purchased. The PowerWAVE 9000 DPA can be integrated in a network in two ways: By means of the server which is being powered by the UPS and is integrated in the network.
  • Page 96 The RCCMD modules are independent programs that may be activated on the computer that is running UPSMAN. This makes a shutdown call possible in any LAN and WAN, regardless of the network type or operating system. PowerWAVE 9000 DPA UPS - Options (Issue 2.1 Oct. 2009)

  • Page 97: Specifications

    Variable Number of 12V 30 – 50 30 – 50 30 – 50 40-50 Battery Blocks Dimensions (WxHxD) 483 x 225 x 700 Weight UPS Module Colours Front: RAL 9007 PowerWAVE 9000 DPA UPS - Specifications 10-1 (Issue 2.1 Oct. 2009)
  • Page 98 40-50 40-50 40-50 Blocks Dimensions (WxHxD) 663 x 225 x 720 Weight UPS Module Colours Front: RAL 9007 * On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW 10-2 PowerWAVE 9000 DPA UPS - Specifications (Issue 2.1 Oct. 2009)

  • Page 99: Input Characteristics

    (15 A optional) Battery Charging Curve Ripple free ; IU (DIN 41773) Temperature compensation Standard (temp. sensor optional) Battery Test Automatic and periodically (adjustable) Battery Type Maintenance free VRLA or NiCd PowerWAVE 9000 DPA UPS - Specifications 10-3 (Issue 2.1 Oct. 2009)

  • Page 100: Output

    Inverter: 2 x In during 250 ms Output short capability (RMS) Bypass: 10 x In during 10 ms Crest - Factor 3 : 1 1) On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW 10-4 PowerWAVE 9000 DPA UPS - Specifications (Issue 2.1 Oct. 2009)

  • Page 101: Environmental

    Load per Module (EN 62040-1-1:2003) Heat Dissipation with 100% Non-linear 2047 3070 4094 5118 5698 7592 9485 Load per Module (EN 62040-1-1:2003) Airflow (25° - 30°C) with Non-linear Load per Module (EN 62040-1-1:2003) PowerWAVE 9000 DPA UPS - Specifications 10-5 (Issue 2.1 Oct. 2009)

  • Page 102: Power Management Display (Pmd)

    INVERTER or load transfer from INVERTER to BYPASS and vice-versa. It also enables access to the DIAGNOSIS (SERVICE MODE) for adjustments and testing. 10-6 PowerWAVE 9000 DPA UPS - Specifications (Issue 2.1 Oct. 2009)

  • Page 103: Optional Equipment

    Input or Output Isolation Transformer For special voltages or for galvanic isolation. Customized UPS and Battery Frames On request (for OEM-Projects only) Parallel Plus Panel For the simplified electrical installation of multi-cabinet systems. PowerWAVE 9000 DPA UPS - Specifications 10-7 (Issue 2.1 Oct. 2009)
  • Page 104 10-8 PowerWAVE 9000 DPA UPS - Specifications (Issue 2.1 Oct. 2009)

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