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Uninterruptible Power Supplies PowerWAVE 8000DPA RI User Manual

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User Manual

PowerWAVE
8000DPA RI
Pioneering solutions for
total power protection

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Summary of Contents for Uninterruptible Power Supplies PowerWAVE 8000DPA RI

  • Page 1: User Manual

    User Manual PowerWAVE 8000DPA RI Pioneering solutions for total power protection...
  • Page 2 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...
  • Page 3 Document Control ISSUE DATE REVISION SUMMARY 09-09-09 Initial issue. 01-02-11 Reference number changed to 338-01-00 10-06-11 Updated to clarify rear access requirements 15-11-11 Added R1-40 module and general update. 1.3.1 30-05-12 Corrected landscape header error 05-04-13 Updated contact details 1.4.1 05-04-13 Updated 24 hour contact details UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...
  • Page 4 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...

  • Page 5: Table Of Contents

    Table of Contents Safety 1.1 Description of symbols used in this manual 1.2 User precautions General Description 2.1 Reliability and Quality Standards 2.2 PowerWAVE 8000-RI DPA System 2.3 System configuration 2.4 Advanced Design Features 2.4.1 Input booster technology 2.4.2 Flexible battery management 2.4.3 Decentralized Parallel Architecture (DPA) 2.5 Warranty 2.6 Extended Warranty...
  • Page 6 3.12 Module interfacing facilities 3-23 3.12.1 Smart Port JD1 (Serial RS 232) and USB Port 3-23 3.12.2 X1 & X2 Dry Port (volt-free contacts) 3-24 Operation 4.1 Commissioning 4.2 Operator Control Panel 4.2.1 Power Management Display (PMD) 4.2.2 Mimic LED indicators 4.3 Description of the LCD display 4.3.1 Status screens 4.3.2 Main menu screen...
  • Page 7 7.2 Remote Emergency Stop 7.3 Generator ON facilities 7.4 WAVEMON Shutdown and Management Software 7.4.1 Why is UPS Management important? 7.4.2 WAVEMON Shutdown and Monitoring Software 7.5 SNMP CARD/ADAPTOR For Network Management/Remote Monitoring 7.6 Modem/Ethernet card / PowerREPORTER™ management software Specification 8.1 Mechanical Characteristics –...
  • Page 8 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...

  • Page 9: Safety

    UPS yourself. You run risk of exposure to dangerous voltages by opening or removing the UPS-covers! Uninterruptible Power Supplies Ltd will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS. WARNING: The PowerWAVE 8000-RI DPA is a Class A UPS product (according to EN 62040).
  • Page 10 1: Safety UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...

  • Page 11: General Description

    High reliability, upgrade ability, low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution. Uninterruptible Power Supplies Ltd specialises in the design, building, installation and maintenance of Uninterruptible Power Systems. This compact and powerful UPS is just one example of our wide range of state-of-the-art power protection devices and will provide your critical equipment with a steady and reliable power supply for many years.

  • Page 12: Advanced Design Features

    2: General Description RI-10 Frame RI-11 Frame RI-12 Frame RI-20 Frame RI-22 Frame 1 x module 1 x module 1 x module 2 x module 2 x module External batt. 40 x 7/9Ah batt. 80 x 7/9Ah batt. External batt. 80 x 7/9Ah batt.

  • Page 13: Flexible Battery Management

    UPS. All repaired or replaced parts will remain the property of Uninterruptible Power Supplies Ltd. As a general policy, Uninterruptible Power Supplies Ltd does not recommend the use of any of its products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it’s safety or effectiveness.

  • Page 14: Extended Warranty

    • Contact the Service Support Hotline on 0800 731 3269 for further details. Additional Service/Maintenance Support In addition to providing support for the PowerWAVE 8000-RI DPA, Uninterruptible Power Supplies Ltd are able to provide maintenance and support on a wide range of different UPS products.
  • Page 15 2: General Description Fax to: 01256 386701 www.upspower.co.uk Uninterruptible Power Supplies Ltd. Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel: 01256 386700 Name: .................... Job Title: .................... Company: .................... Address: ..........................................................................Post Code .................... Tel.
  • Page 16 2: General Description UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...

  • Page 17: Installation

    WARNING: All the operations described in this section must be performed by authorised electricians or suitably qualified personnel. Uninterruptible Power Supplies Ltd. will take no responsibility for any personal or material damage caused by incorrect cabling or operations, or activities which are not carried out in strict accordance with the instructions contained in this manual.

  • Page 18: Unpacking

    The working life of the Battery is greatly affected by the ambient temperature and will be optimum when operated at a temperature of 20°C. If the UPS is delivered without batteries, Uninterruptible Power Supplies Ltd is not responsible for any damage or malfunctioning caused to the UPS by the incorrect storage, installation or connection of batteries by third parties.

  • Page 19: Battery

    3: Installation 3.5.2 Battery The UPS utilizes sealed, maintenance-free batteries, whose storage capability depends on ambient temperature. It is therefore important not to store the UPS for longer than 6 months at 20°C, 3 months at 30°C and 2 months at 35°C storage temperature without a battery recharge. For longer term storage make sure that the battery is fully recharged every 6 months @20°C.

  • Page 20: Heat Dissipation With Non-Linear Load (Per Module)

    3: Installation Battery Access Space 900 mm 1000 mm Figure 3.1 UPS Space Recommendations UPS Cabinet RI-10 RI-11 R1-12 RI-20 RI-22 RI-24 RI-40 Dimensions 448x310x735 448x487x735 448x665x735 448x440x735 448x798x735 448x1153x735 448x798x735 (W x H x D) mm Rack Height 11HU 15HU 10HU 18HU...
  • Page 21 RI 10 TYPE x1 Figure 3.2...
  • Page 22 RI 11 TYPE1 Figure 3.3...
  • Page 23 RI 12 TYPE 2 Figure 3.4...
  • Page 24 RI 20 TYPE x2 Figure 3.5...
  • Page 25 RI 22 TYPE3 Figure 3.6...
  • Page 26 RI 24 TYPE 4 Figure 3.7...
  • Page 27 RI-40 Type X4 Figure 3.8...
  • Page 28 RI-40 Type X4 Figure 3.9...

  • Page 29: Ups Power Cabling (Preparation And Planning)

    3: Installation UPS Power Cabling (preparation and planning) 3.8.1 General requirements It is the customer’s responsibility to provide all external fuses, isolators and cables used to connect the UPS input and output power supplies. The information provided in this section of the manual should assist in the planning and preparation of the UPS power cabling.
  • Page 30 3: Installation SINGLE FEED (standard) DUAL FEED (optional) INPUT FEED BYPASS FEED INPUT/BYPASS FEED Mains (3x400/230V) Mains (3x400/230V) Mains (3x400/230V) Fuse B Fuse C Fuse A Cable B Cable C Cable A Cable E Cable E Rectifier Rectifier Rectifier Rectifier Fuse E Fuse E Inverter...
  • Page 31 3: Installation SINGLE FEED (standard) DUAL FEED (optional) Mains Supply Mains Supply Bypass Supply Fuse A Fuse B Fuse C Single Feed Links 1N PE 2L1 2L2 2L3 2N PE 1N PE 2L1 2L2 2L3 2N PE IL1 IL2 IL3 IL1 IL2 IL3 Ext.

  • Page 32: Connecting The Ups Input/Bypass Supply

    3: Installation Power cable connection sizes Battery Earth Separate Battery Common Battery Input Bypass Input Rectifier Output Load Range (+ / N / –) (+ / N / –) (3+N) (3+N+PE) (3+N+PE) R1-10/11/12 16/25mm 3x 10/16mm 4x 10/16mm 5x 10/16mm 5 x 10/16mm 3x M5 (B) R1-20/21/22...

  • Page 33: Connecting The Ups Output Supply

    3: Installation Single Input Feed Refer to the schematic drawing and connection table in Figure 3.12. Connect the UPS input supply cables to terminals 1L1, 1L2, 1L3 and 1N on the UPS main terminal block (See Figure 3.12). Ensure correct (clockwise) phase rotation. CAUTION: The input Neutral cable must ALWAYS be connected.

  • Page 34: Preparation For The Output Cabling

    3: Installation 3.10.2 Preparation for the output cabling The output of the UPS must be fitted with circuit breakers (or equivalent protection) connected between the UPS and individual pieces of load equipment. These circuit breakers provide additional protection to the UPS in the event of an overload or short circuit and also provide a means of isolating individual loads if required.
  • Page 35 3: Installation Several internal battery configurations are possible, depending on the load power and battery autonomy time. • A 10kVA UPS module battery string can employ 24-50 12V battery blocks (even numbers only). • A 20kVA UPS module battery string can employ 36-50 12V battery blocks (even numbers only). Figure 3.13 and Figure 3.14 illustrate several examples of the battery configurations that can be used with PW8000-RI models.
  • Page 36 3: Installation 1 x 40 x 7Ah blocks 1 x 50 x 7Ah blocks 1 Module (280Ahr) 1 Module (350Ahr) 1 Module (560Ahr) 2 x 40 x 7Ah blocks Blanking pl ate Blanking pl ate UPS 1 UPS 1 UPS 1 1 x 50 x 7Ah blocks 1 x 40 x 7Ah blocks UPS 2...

  • Page 37: Battery Cabling

    3: Installation 3.11.3 Battery cabling To UPS Module(s) battery connections (via fused battery isolator where fitted*) RI-10, RI-11, RI-12 RI-20, RI-21, RI-22 RI-20, RI-21, RI-22 (Common Battery) (Individual Battery) * No battery isolator fitted to R1-10, R1-20 or R1-40 models. Figure 3.15 Battery connections (in the rear of the UPS cabinet) The batteries are connected to terminal blocks mounted on the left-hand side of the power connection rail located in the rear of the UPS cabinet, as shown in Figure 3.15.

  • Page 38: Connecting The Batteries

    3: Installation 3.11.4 Connecting the batteries WARNING: This procedure must be carried out by (or under the supervision of) the system commissioning engineer. Ensure that the UPS input and bypass supply isolators (or fuses) are open at the input distribution board Verify that no power is fed to the UPS.

  • Page 39: Module Interfacing Facilities

    3: Installation 3.12 Module interfacing facilities JR2 (RS485) Not used. Customer interface on Phoenix Terminals (potential-free contacts). Customer inputs. LEDs Interface Board Status LEDs. JD1 (RS232) Sub D9 female, PC Interface. PC Interface. SLOT 2 Slot for optional SNMP card only. SLOT 1 PowerReporter Slot for optional modem/ethernet card only.

  • Page 40: X1 & X2 Dry Port (Volt-Free Contacts)

    3: Installation 3.12.2 X1 & X2 Dry Port (volt-free contacts) All the Input and Output interfaces are connected to Phoenix terminals (cable 0.5 mm²) Input Interfaces Terminal block X1 Connection of Remote Shut down facilities, Generator Operation, Customers specials (see also OPTIONS section). Terminal Contact Signal...
  • Page 41 3: Installation Contact Signal Function X2/10 Message LOAD_ON_MAINS Load On Mains (BYPASS-MODE) X2/11 (Load on Inverter) X2/12 Common X2/13 Alarm COMMON_ALARM Common Alarm X2/14 No Alarm Condition X2/15 Common Figure 3.19 Dry Port (X2) Connections 3-25 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...
  • Page 42 3: Installation 3-26 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013...

  • Page 43: Operation

    Operation Commissioning The PowerWAVE 8000-RI DPA UPS is a high quality electronic machine that must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd. field service engineer before being put into use. The commissioning engineer will: • Connect the UPS battery.

  • Page 44: Power Management Display (Pmd)

    4: Operation 4.2.1 Power Management Display (PMD) The 2 x 20 character LCD Power Management Display simplifies communication with the UPS and also provides UPS monitoring information (See paragraph 4.3). The menu driven LCD enables the access to: • The ‘Event register’. •...

  • Page 45: Description Of The Lcd Display

    4: Operation Key function summary KEYS FUNCTION ON/OFF Used to switch-on or switch-off the UPS. ON/OFF Both keys must be pressed simultaneously. Scroll upwards through a displayed menu Scroll downwards through a displayed menu. DOWN ( RESET Cancels the audible alarm. If the alarm condition was transient the ALARM LED will also extinguish, otherwise it will remain ON (red).

  • Page 46: Main Menu Screen

    4: Operation 4.3.2 Main menu screen DESCRIPTION LCD-DISPLAY → EVENT LOG 1. A log of the last 64 events is stored in the Power Management MEASUREMENTS Display (See paragraph 4.3.3). → MEASUREMENTS 2. Allows monitoring of voltages, power, frequencies, currents, COMMANDS autonomy etc (See paragraph 4.3.4) →...

  • Page 47: Commands Menu Screen

    4: Operation DESCRIPTION LCD-DISPLAY 7. Rectifier Input Voltage (all three phases) RECTIFIER VOLTAGE (V) 8. Bypass Input Voltage (all three phases) BYPASS VOLTAGE (V) 9. Output Voltage (all three phases) OUTPUT VOLTAGE (V)0 10. Output Current (all three phases) OUTPUT CURRENT (A)0 0.00 00.00...

  • Page 48: Ups Data Menu Screen

    4: Operation 4.3.6 UPS Data menu screen DESCRIPTION LCD-DISPLAY UPS SERIAL NUMBER 1. These general UPS Data are installed at the manufacturing nn-nnnnn plant. 2. Manufacturing date DATE OF MANUFACTURE 15-03-09 3. EPROM Version EPROM VERSION V-000 4. Actual Date and Time DATE TIME dd-mm-yyyy...

  • Page 49: Set-Up Service Menu Screen

    4: Operation → SET-UP GEN-SET OPER. 4. Set-up operation with Gen-Set BATT.CHARGE LOCK (Y/N) BYPASS LOCK (Y/N) 4.3.9 Set-Up Service menu screen DESCRIPTION LCD-DISPLAY → SET-UP SERVICE This Menu is reserved for authorized service engineers only. PASSWORD Type in password. →...

  • Page 50: Maintenance Bypass Mode

    4: Operation within 3 to 5 msec – this is valid for single and parallel module systems. The battery charger remains active in this mode. Although this mode of operation offers greater efficiency than the On-Line mode, it is recommended only if the loads can tolerate interruptions of 3 to 5 ms –...

  • Page 51: Operating Instructions

    4: Operation Operating Instructions Under normal operating conditions all the UPS Module in a multi-module system are running, and operating in the ‘On Line’ (On Inverter) mode (See paragraph 4.4.1). The following procedures are provided in this section: How to start up the UPS system and transfer the load from the Maintenance Bypass to the inverters (‘On Line’...
  • Page 52 4: Operation LINE 2 BY PASS Colour LINE 1 Green LOAD LINE 1 INVERTER LINE 2 Green BY PASS Green INVERTER BATTERY BATTERY Green Ensure that ALL the UPS Module are in the state shown above before continuing with this procedure. Transferring the load to the UPS from the Maintenance Bypass: Ensure that the BYPASS LED is green (on all UPS Module).

  • Page 53: Individual Ups Module Start/Stop Procedure

    4: Operation 4.5.2 Individual UPS Module start/stop procedure If a multi-module system is designed with built-in redundancy, it is possible to stop and start one UPS Module without affecting the operational status of the overall system – i.e. one UPS Module can be taken off-line whilst the remaining modules maintain a protected load supply.

  • Page 54: Transfer To Maintenance Bypass Mode

    4: Operation 4.5.3 Transfer to Maintenance Bypass Mode If required, the load can be transferred to the Maintenance Bypass Supply to enable the UPS Module to be powered down for maintenance or servicing. This will connect the load to the unprotected bypass mains supply.
  • Page 55 4: Operation Closing the Maintenance Bypass switch: Close the Maintenance Bypass switch IA1. On all UPS module check and confirm that: a) The INVERTER LED has changed to red. b) The BYPASS LED is green. The LCD displays MANUAL BYP IS CLOSED. LINE 2 BY PASS Colour...

  • Page 56: Complete System Shutdown

    4: Operation 4.5.4 Complete system shutdown The UPS system may be shutdown completely if the load does not need power for an extended period of time. Use this procedure to totally turn of the load power and shutdown the entire UPS system. WARNING: All the operations in this section must be performed by authorised and trained personnel.

  • Page 57: Replacing A Ups Module In A Single Module System

    4: Operation Replacing a UPS Module in a Single Module System WARNING: All the operations in this section must be performed by authorised and trained personnel. WARNING: A UPS module weigh up to 22kg, therefore it requires at least 2 persons to handle the module. Due to its weight, if the UPS module is handled inappropriately it might cause serious injury or damage.

  • Page 58: Replacing A Ups Module In A Redundant Multi-Module System

    4: Operation Replacing a UPS Module in a REDUNDANT Multi-Module System WARNING: All the operations in this section must be performed by authorised and trained personnel. WARNING: A UPS module weigh up to 22kg, therefore it requires at least 2 persons to handle the module.

  • Page 59: Refitting The Ups Module

    4: Operation 4.7.2 Refitting the UPS Module Remove the UPS-Module compartment protection cover (if fitted) by unscrewing four screws on the front. Using two persons to lift the UPS module, slide two thirds of the module into the UPS-compartment (make sure not to plug the UPS-Module into the rear connector). Push UPS-module firmly into its final position, to assure good contact on the rear plugs.

  • Page 60: Refitting The Ups Module

    4: Operation WARNING: Wait at least 2 minutes to allow the module’s electrolytic capacitors time to discharge. After waiting two minutes, fully withdraw the UPS-Module from the cabinet / UPS-frame by pulling it horizontally. 10. If you are not intending to replace the UPS module immediately, cover the UPS compartment opening with an appropriate protection cover and secure with four screws.

  • Page 61: Maintenance

    Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages. WARNING: Only Uninterruptible Power Supplies Ltd. trained and authorised field service engineers are fully aware of all of the hazardous areas within the UPS. During a preventative maintenance inspection the field service engineer will check: •...

  • Page 62: Battery Testing

    The battery test procedure can be performed from the UPS front panel (See paragraph 4.3.5). Battery Maintenance The battery maintenance shall be done by an authorized Uninterruptible Power Supplies Ltd Service Partner. Battery Disposal and Recycling Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling.

  • Page 63: Troubleshooting

    Identify the cause of the alarm condition by means of the events register in the main menu (See paragraph 4.3.3). In case of doubt please contact your nearest service agent or call Uninterruptible Power Supplies Ltd. on 0800 731 3269.

  • Page 64: Fault Identification And Rectification Messages And Alarms

    Maintenance Bypass Contacting Service Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS. If you have any queries regarding your UPS please contact us. Uninterruptible Power Supplies Ltd.

  • Page 65: Options

    Options Introduction The PowerWAVE 8000-RI DPA UPS has the following available options: • Remote Emergency Stop facilities • Generator On facilities • 1 x Customer-input functions (customer defined) • WaveMON shutdown and management software • SNMP Card for network management and remote monitoring •...

  • Page 66: Generator On Facilities

    WAVEMON is an external monitoring and shutdown software which is designed to operate with many of Uninterruptible Power Supplies Ltd UPS products, both with the dry port (Relays) on terminal block X2 and RS232 port JD1 on the communications card.
  • Page 67 7: Options Figure 7.3 Monitoring screen image. The main characteristics of Wavemon software are (assuming RS232 port used): • Automatic unattended master/slave shutdown in heterogeneous networks • On-screen autonomy time/battery time countdown • On-screen server log off and shutdown procedure •...

  • Page 68: Snmp Card/Adaptor For Network Management/Remote Monitoring

    7: Options The following statements apply: • Every alarm on any unit is immediately notified, but a reaction to a serious fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarm situation. •...
  • Page 69 7: Options External SNMP Adapter The small (125x70 mm) External SNMP adapter comes with following interfaces: RJ-45 connector for 10/100 Base-T (auto switchable) Serial Port for configuration (COM2) or optional ModBus interface. Error/Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS (COM1) DC Supply (9 VDC or 9-36 VDC supply, depending on model);...

  • Page 70: Modem/Ethernet Card / Powerreporter™ Management Software

    7: Options Modem/Ethernet card / PowerREPORTER™ management software PowerREPORTER™ is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept. It provides peace-of-mind protection, offering continuous (24/7/365) watch over mission-critical facilities. There are two different solution cards: ‘Modem/Ethernet’ or ‘Modem/GSM’ to connect the UPS to the outside world.

  • Page 71: Specification

    Specification Mechanical Characteristics – Subracks RI-10 RI-11 RI-12 Configuration Max. 1 module 1 module (10 or 20kVA) 1 modules (10 or 20kVA) accommodates: (10 or 20kVA) with 40 x 7/9Ah batteries with 80 x 7/9Ah batteries Max. Subrack capacity Dimensions (WxHxD) 448x310x565 (7 HU) 448x487x735 (11 HU) 448x665x735 (15 HU)

  • Page 72: Input Characteristics

    8: Specification RI-40 ‘ Configuration Max. 4 modules (10 or 20kVA) accommodates: Max. Subrack capacity Dimensions (WxHxD) 448x798x735 (10 HU) Weight of Empty Frame Weight of Frame with 124 up to 136 modules and w/o batteries (with 4 Modules) 10kVA UPS Module 20kVA UPS Module Output Active Rated Power Variable Number of 12V...

  • Page 73: Battery Characteristics

    8: Specification Battery Characteristics 10kVA UPS Module 20kVA UPS Module Variable Number of 12V Battery Blocks 24-50 * 36-50 * Maximum Battery Charger Current Battery Charging Curve Ripple free: IU (DIN 41773) Temperature compensation Standard (temp. sensor optional) Battery Test Automatic and periodically (adjustable) Battery Type Maintenance free VRLA or NiCd...

  • Page 74: Environmental Characteristics

    8: Specification Environmental Characteristics 10kV UPS Module 20kWVA UPS Module Audible Noise with 100% / 50% Load 55 / 49 57 / 49 Operation temperature °C 0 – 40 Ambient Temperature for Batteries °C (recommended) Storage Temperature °C -25 - +70 Battery Storage Time at Ambient Temperature Max.

  • Page 75: Communication Options

    8: Specification Communication Options Power Management Display (PMD) 1 x LCD display for each module RJ45 Plug (Not used) RJ45 Plug (for future options) Customer Interfaces: Outputs 5 Voltage free contacts DRY PORT X2 For remote signalling and automatic computer shutdown Customer Interfaces: Inputs 1 x Remote Shut-down [EMERGENCY OFF (normally closed)] DRY PORT X1...

  • Page 76: Fuses & Cables Quick Reference

    8: Specification 8.10 Fuses & Cables Quick Reference SINGLE FEED (standard) DUAL FEED (optional) INPUT FEED BYPASS FEED INPUT/BYPASS FEED Mains (3x400/230V) Mains (3x400/230V) Mains (3x400/230V) Fuse B Fuse C Fuse A Cable B Cable C Cable A Cable E Cable E Rectifier Rectifier...

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