1. Manuals
  2. Brands
  3. Uninterruptible Power Supplies Manuals
  4. UPS
  5. PowerWAVE 3000
  6. User manual

Uninterruptible Power Supplies PowerWAVE 3000 User Manual

Hide thumbs Also See for PowerWAVE 3000:
Table of Contents

Advertisement

Quick Links

Download this manual

User Manual

22

Advertisement

Table of Contents
loading

Related Manuals for Uninterruptible Power Supplies PowerWAVE 3000

Summary of Contents for Uninterruptible Power Supplies PowerWAVE 3000

  • Page 1: User Manual

    User Manual...
  • Page 2 TS_604_01 PowerWave PW3000/TP User Manual UK 5/1/18...
  • Page 3 Document Control ISSUE DATE REVISION SUMMARY TS_604_00 28/06/17 Applied changes from TS_604_00B mark-up and issued as new release document TS_604_01 05/01/18 Updated specification - heat dissipation TS_604_01 PowerWave PW3000/TP User Manual UK 5/1/18...
  • Page 4 Extended warranty agreements etc Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and will therefore assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual.
  • Page 5 Table of Contents Safety 1.1 Description of symbols used in this manual 1.2 User precautions 1.3 Declaration of Safety conformity and CE marking General Description 2.1 Introduction 2.2 PowerWave PW3000/TP Model range 2.3 Functional description of operation 2.3.1 PowerWave PW3000/TP Module block diagram 2.3.2 UPS Module operating modes 2.3.3 UPS System operating modes 2.3.4 Optional operating mode settings...
  • Page 6 3.7 Connecting the UPS power cables 3.7.1 Power cabling procedure 3.7.2 Three phase dual input cabling details 3.7.3 Three phase single input cabling details 3.7.4 Single phase dual input cabling details 3.7.5 Single phase single input cabling details 3.8 Battery cabling procedure 3.8.1 Internal battery connections 3.8.2 External battery cabinet cabling procedure 3.9 Multi-cabinet configuration and paralleling cables...
  • Page 7 7.5 AS400 Interface card 7.6 UPS Monitoring and automated control software 7.6.1 The importance of UPS management Specifications TS_604_01 PowerWave PW3000/TP User Manual UK 5/1/18...
  • Page 8 TS_604_01 PowerWave PW3000/TP User Manual UK 5/1/18...

  • Page 9: Safety

    Safety Description of symbols used in this manual WARNING: The warning symbol is used where there is danger of an electrical shock, equipment damage or personal-injury. CAUTION: The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage.

  • Page 10: Declaration Of Safety Conformity And Ce Marking

    1: Safety Declaration of Safety conformity and CE marking The PowerWave PW3000/TP UPS system is designed and manufactured in accordance with Quality Management Systems standard EN ISO 9001. The CE marking indicates conformity to the EEC Directive by the application of the following standards in accordance with the specifications of the harmonized standards: •...

  • Page 11: General Description

    Chapter 8 of this manual. Uninterruptible Power Supplies Ltd specialises in the installation and maintenance of Uninterruptible Power Systems; and this powerful UPS is just one example of our wide range of state-of-the-art power protection devices that will provide your critical equipment with a steady and reliable power supply for many years.

  • Page 12: Powerwave Pw3000/Tp Model Range

    2: General Description PowerWave PW3000/TP Model range The PowerWave PW3000/TP range comprises 10kVA and 20kVA UPS models, contained in identically sized cabinets. Depending on the required autonomy time, the UPS batteries can be housed within the UPS cabinet (with various battery arrangements) or housed in a purpose designed and matching battery cabinet which can be installed adjacent to the UPS cabinet to form an aesthetically pleasing suit.
  • Page 13 2: General Description UPS Bypass input supply A single phase bypass supply is connected directly to the Maintenance Bypass Switch and also to the bypass side of the static switch, via the ‘Mains 2’ (M2) breaker and a fuse on the Input EMI Filter. In a standard installation the bypass input terminals are usually linked to the mains input supply L1 terminal, so only one mains supply feed is required.

  • Page 14: Ups Module Operating Modes

    2: General Description 2.3.2 UPS Module operating modes All the diagrams in this section depict a single UPS cabinet. Where two or more cabinets are operating as a parallel system they will always adopt the same operating mode due to their parallel control logic signals. Load on Inverter Maintenance Bypass Line Maintenance Bypass Switch...
  • Page 15 2: General Description Some installations include a standby generator which is designed to start-up automatically and provide an alternative UPS power input within a short period following a mains failure. Once the UPS input power is restored from the standby generator, the rectifier and charger will resume normal operation.

  • Page 16: Ups System Operating Modes

    2: General Description In this mode of operation the manually closed maintenance bypass switch connects the UPS AC Output directly to the unprocessed bypass supply. This is used to keep the load supplied, albeit without any power protection, whilst allowing the remainder of the UPS system to be shut down for service repair.

  • Page 17: Optional Operating Mode Settings

    2: General Description WARNING: This mode is recommended only if the connected load equipment can tolerate a power interruption of up to 3 to 5 ms during the transfer period. The ‘on-line’ mode must always be used for critical load protection. 2.3.4 Optional operating mode settings The above descriptions refer to the UPS operation in what can be considered to be a ‘standard’...

  • Page 18: Powerwave Pw3000/Tp User Controls

    2: General Description ‘Capacity’ versus ‘redundant module’ system The paralleled UPS modules can be operated as either a capacity or redundant module system. The difference between the two is that a ‘capacity’ system is rated such that ALL the UPS modules are required to furnish the specified full load power, whereas a ‘redundant-module’...
  • Page 19 2: General Description Operator Panel LCD Display Operator Panel LEDs Operator Panel Control Keys Ventilation inlets Power terminal block cover Mains and Bypass input supply circuit breakers Backfeed protection connection terminals Cooling extractor fans AS400 Interface slot Emergency Power Off (EPO) contact RS232 port / USB port Parallel port (for parallel control bus cable) SNMP Interface slot...

  • Page 20: Ups Control Panel

    2: General Description UPS Control panel Status The UPS Control panel contains four status LED indicators, LEDs an LCD display and a row of selection keys which include an ON/OFF key and three navigation keys. The navigation keys are used in conjunction with various monitoring and configuration menus.
  • Page 21 2: General Description The default screen provides the following information: Battery Information • UPS input parameters – including an indication of UPS Status the mains/bypass input voltage, and frequency • UPS status – a symbolic indication of the UPS Mains Output operating mode and fault/abnormal conditions.

  • Page 22: Ups Control Panel Operator Keys

    2: General Description 2.5.3 UPS Control panel operator keys Operator Function Operation Power ON / OFF Press for 1s to turn ON the UPS. Press for >3s to turn OFF the UPS or change the UPS operating mode between ‘on- line’...

  • Page 23: Status Sub-Menu

    2: General Description 2.5.6 Status sub-menu Mains Output The Status sub-menu is slightly different from the other sub- menus in that it can be accessed from two points: by 288V selecting the Status option in the Main Menu or directly from the Default screen by briefly pressing the DOWN key.

  • Page 24: Control Sub-Menu

    2: General Description 2.5.9 Control sub-menu The Control menu allows various UPS operating features to be set. There are two versions of the Control sub-menu depending on whether the UPS is operating as a single module installation or is part of a parallel module system. The single module version is shown in Figure 2.14 and the multi-module version in Figure 2.15.
  • Page 25 2: General Description Status Event Log Measurements Buzzer mute: no Control Buzzer mute <1s Identification Turn OFF Single Single UPS Turn off: no Settings Status: battery test ok UPS Battery test Schedule battery test: no Status: battery test ok Parallell UPS Schedule battery test: no battery test Clear EPO Status...

  • Page 26: Identification Sub-Menu

    2: General Description Control Description Values Default Buzzer Mute Mute the audible warning alarm No / Yes *Turn OFF Single UPS Allows an individual module to be turned off. No /Yes UPS Battery Test Initiate test of the batteries of a single UPS Schedule / No / Yes *Parallel UPS battery test Initiate test of the batteries of a group of UPS’s...
  • Page 27 2: General Description The Password entry screen will be skipped Password: <****> if the USER PASSWORD setting has be set Status to <disabled> Event Log Language Automatic overload HE voltage high limit <English> restart <+05% (241.5V)> <enabled> Measurements User Password HE frequency low limit Auto bypass <disabled>...
  • Page 28 2: General Description Sub-menu Item Description Values Default User password Protects against unapproved access Enabled / Disabled Disabled Language Select menu language English / Chinese English Audio alarm Enable / disable alarm sounds Enabled / Disabled Enabled Output voltage Define local output voltage 200/208/220/230/240V 230V Output frequency...
  • Page 29 2: General Description Example: How to change the rated output voltage The Password entry screen will be Password: bypassed if the USER PASSWORD setting <****> Status has be set to <disabled> <1s Event Log Language <English> <1s Measurements User Password <disabled>...

  • Page 30: Warranty

    If the UPS fails to conform to the above within the warranty period then Uninterruptible Power Supplies Ltd. will, at its sole option, repair or replace the UPS. All repaired or replaced parts will remain the property of Uninterruptible Power Supplies Ltd.

  • Page 31: Installation

    All installation and operating procedures must be carried out in strict accordance with the instructions contained in this manual. Uninterruptible Power Supplies Ltd will take no responsibility for any personal injury or material damage caused by the incorrect installation, cabling or operation of this product.

  • Page 32: Site Transportation

    3: Installation 3.2.1 Site transportation Please observe the following precautions when you transport the UPS equipment between its off loading site and the intended installation (or storage) location. CAUTION: Potential dangers: • If the UPS/battery cabinet is tilted by more than 10° it could cause internal damage. If tilting occurs, do not connect the UPS to the mains electrical supply.

  • Page 33: Storage

    3: Installation Cut the wrappers and remove the packing carton by pulling it upwards. Remove the protection packaging from the sides and top of the unit then remove the side mounting brackets securing the unit to the pallet. Retain the packaging materials for possible future shipment of the UPS. Using the wooden piece removed from the top of the UPS as a ramp, carefully slide the UPS off the pallet to its final position.

  • Page 34: Clearances

    3: Installation 3.5.1 Clearances The following notes are applicable to both the UPS and external battery cabinet. The cabinet is force ventilated with extractor Battery fans mounted on the back panel drawing Cabinet cooling air through the inlet grills on the front of the unit.

  • Page 35: Ups Cable And Fuse Sizing

    3: Installation 3.6.2 UPS Cable and fuse sizing Key Point: The information in figures 3.8 and 3.9 is given for guidance only: • Fuse and Cable recommendations are to IEC 60950-1:2001. • All external fuses, isolators and power cables must be rated and installed in accordance with the prescribed IEC standards or local regulations: –...

  • Page 36: Ups Terminal Block Connection Details

    3: Installation 3.6.4 UPS Terminal block connection details The input, output and external battery power cables are connected to a terminal block rail located on the back of the UPS cabinet, behind a removable cover which is secured to the cabinet by four screws. Figure 3.5 shows the power terminal block connection details.

  • Page 37: Connecting The Ups Power Cables

    3: Installation Connecting the UPS power cables WARNING: Opening or removing the UPS-covers will create a risk of exposure to dangerous voltages if power is connected to the UPS. Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation. Do not commence this procedure until the UPS mechanical installation has been completed.

  • Page 38: Three Phase Dual Input Cabling Details

    3: Installation 3.7.2 Three phase dual input cabling details 10kVA 20kVA MAINS DISTRIBUTION BOARD UPS Mains Supply UPS Bypass Supply Cable A 16 A 33 A (3 x 380/400/415V) (1 x 220/230/240V) Cable B 48 A 90 A Cable C 48 A 90 A Cable D...

  • Page 39: Three Phase Single Input Cabling Details

    3: Installation 3.7.3 Three phase single input cabling details 10kVA 20kVA MAINS DISTRIBUTION BOARD Cable A 16 A 33 A UPS Mains Supply (48 A on L1) (90 A on L1) (3 x 380/400/415V) Cable B 48 A 90 A Cable C 48 A 90 A...

  • Page 40: Single Phase Dual Input Cabling Details

    3: Installation 3.7.4 Single phase dual input cabling details 10kVA 20kVA MAINS DISTRIBUTION BOARD Cable A 48 A 90 A UPS Bypass Supply UPS Mains Supply Cable B 48 A 90 A (1 x 220/230/240V) (1 x 220/230/240V) Cable C 48 A 90 A Cable D...

  • Page 41: Single Phase Single Input Cabling Details

    3: Installation 3.7.5 Single phase single input cabling details 10kVA 20kVA MAINS DISTRIBUTION BOARD Cable A 48 A 90 A UPS Mains Supply Cable B 48 A 90 A (1 x 220/230/240V) Cable C 48 A 90 A Cable D Bespoke Safety Earth max 16 mm...

  • Page 42: Battery Cabling Procedure

    UPS. Battery replacement and connections should only be carried out by electrically qualified personnel. If the UPS is delivered without batteries, Uninterruptible Power Supplies Ltd is not responsible for any damage or malfunction caused to the UPS by the incorrect storage, installation or connection of batteries by third parties.

  • Page 43: External Battery Cabinet Cabling Procedure

    3: Installation 3.8.2 External battery cabinet cabling procedure Key Point: This section is required only if an external battery cabinet is installed. Where an external battery cabinet is installed it contains additional battery strings (each comprising 24 x 12V batteries) which are connected in parallel with the UPS internal batteries.

  • Page 44: Operating Procedures

    • Perform a controlled UPS start-up and functionally test the system for correct operation and configuration • Carry out customer operator training and equipment handover WARNING: Uninterruptible Power Supplies Ltd. accepts no responsibility for the equipment or the safety of any personnel when operating this equipment before it has been properly commissioned.

  • Page 45: Single Module Start-Up – With Mains Supply

    4: Operating procedures Single module start-up – with mains supply Use this procedure to start a single module UPS system from a completely powered down condition. Check that all the loads connected to the UPS are turned off. Close the external UPS Input/bypass Isolators as required to connect power to the UPS. If an external battery cabinet is used, close the fused isolator on the back of the battery cabinet together with any circuit breaker connected in the battery line.

  • Page 46: Single Module – Changing The Operating Mode

    4: Operating procedures Single module – changing the operating mode When the UPS is turned on you can quickly switch between its various operating modes as shown below: From Action ON-LINE ON-BYPASS Press the ON/OFF key for 3 seconds. ON-BYPASS ON-LINE Press the ON/OFF key for 3 seconds.

  • Page 47: Single Module – Using The Internal Maintenance Bypass

    4: Operating procedures Single module – using the internal maintenance bypass The inbuilt maintenance bypass circuit allows the UPS to be powered down while maintaining the load through the (unprotected) bypass supply. CAUTION: This mode is normally used only by fully trained UPS service engineers when gaining internal access to the UPS.

  • Page 48: Parallel Module System Procedures

    4: Operating procedures Parallel module system procedures MAINS / BYPASS System System Bypass Input Breaker Breaker UPS 1 UPS 2 UPS 3 UPS 4 Input/bypass Input/byp Input/byp Input/byp Isolator Isolator Isolator Isolator UPS 1 UPS 2 UPS 3 UPS 4 UPS 1 UPS 2 UPS 3...

  • Page 49: Parallel System Start-Up

    4: Operating procedures Parallel system start-up Use this procedure to start a multi-module parallel UPS system from a completely powered down condition. Check that all the loads connected to the UPS are turned off. Check that the individual modules’ Output Breakers and the System Output Breaker are all open. On each module in turn Close the external UPS Input/bypass Isolators as required to connect power to the UPS.

  • Page 50: Parallel System – Start/Stop One Module

    4: Operating procedures 4.11 Parallel system – start/stop one module If a parallel system includes a redundant module, you can use this procedure to stop or start an individual module without affecting the UPS critical load power. To turn OFF one module Event Log From the default screen, press the DOWN key for one second to access...

  • Page 51: Parallel Module Complete System Shut-Down

    4: Operating procedures 4.12 Parallel module complete system shut-down Use this procedure to totally shut-down and power off multi-module UPS system Turn off the individual load items. Open the System Output Breaker. Open the individual UPS Output Breakers. If the modules are ‘on-line’ On the Control Panel of ANY on-line module, press the ON/OFF key continuously for more than three seconds.

  • Page 52: External Maintenance Bypass Operation

    4: Operating procedures 4.13 External Maintenance Bypass operation An external maintenance bypass circuit, such as that shown in Figure 4.1, allows the UPS system to be totally powered down while maintaining the load supply through the (unprotected) bypass supply. CAUTION: This mode is normally used only by fully trained UPS service engineers, for example when repairing/ replacing a UPS system, and is not generally required during normal UPS system operation or use.

  • Page 53: Operating A Frequency Changing System

    4: Operating procedures 14. The parallel UPS system is now fully operational and providing protected output power. 4.14 Operating a frequency changing system In a frequency changing system the UPS output frequency is different to its input frequency and therefore it is not possible to implement any form of bypass circuit.

  • Page 54: Emergency Stop

    4: Operating procedures 4.15 Emergency Stop Details for the Emergency Power Off (EPO) circuit operation is given in Paragraph 7.2. If the EPO circuit is activated it must be cleared through an LCD menu before the UPS can be returned to normal use. To clear an EPO operation Event Log From the default screen, press the...

  • Page 55: Maintenance

    WARNING: Do not remove the UPS covers unless you are electrically qualified and trained on the equipment type by the manufacturer (Uninterruptible Power Supplies Ltd) or one of its service agents. WARNING: There are no user-serviceable part contained within the UPS.

  • Page 56: Battery Testing

    5: Maintenance Battery testing The battery test takes approximately 3 minutes and should be performed only if: • There are no alarm conditions • The battery is fully charged • The mains input supply is present Battery testing can be performed from the Operator Control Panel and carried out independently of the operating mode (‘on-line’...

  • Page 57: Troubleshooting

    • Mains power condition, load type and capacity, environment temperature, ventilation condition • Information on external batteries (battery capacity, quantity) Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS. If you have any queries regarding your UPS please contact us.

  • Page 58: Fault Identification And Rectification

    6: Troubleshooting Fault identification and rectification 6.2.1 Troubleshooting without an error message Display Possible Cause Remedy No indication on LCD display. No input voltage Check the building wiring and input cable. No warning tone even though Check that the external Input/bypass Isolator is system is connected to mains closed.
  • Page 59 6: Troubleshooting Display Possible Cause Remedy INV under-voltage UPS internal fault. Contact UPS supplier. Alarm code:33 INV under-voltage UPS internal fault. Contact UPS supplier. Alarm code:33 TS_604_01 PowerWave PW3000/TP User Manual UK 5/1/18...

  • Page 60: Options

    Options Back-feed protection Neutral Line Internal board Bypass Line Backfeed Mains/ inactive Relay Bypass TRIP Supply External Terminals magnetic contactor Backfeed UPS CABINET Terminals BACKFEED Figure 7.1 Backfeed protection option An external isolation contactor can be fitted in the UPS bypass supply line as shown in Figure 7.1 to protect the UPS against back-feeding in the event of a critical static switch failure.

  • Page 61: Emergency Power-Off (Epo)

    7: Options Emergency Power-OFF (EPO) Figure 7.2 Emergency Power OFF An external Emergency Power OFF (EPO) circuit can be connected to the UPS to enable it to be shut down remotely in an emergency situation. By default the external EPO circuit requires a normally closed contact which shuts down the UPS when opened.

  • Page 62: Rs232 Port.rs232 And Usb Communication Options

    7: Options 7.3.2 RS232 Port.RS232 and USB Communication options Signal Description Transmit to external device Output Receive from external device Input Ground (tied to chassis) Input Figure 7.4 RS232 Pin assignment To establish a communication link between the UPS and a computer, connect one end of the serial communication cable that is supplied with the UPS to the RS-232 port on the UPS and the other end to the RS- 232 port on a computer.

  • Page 63: As400 Interface Card

    7: Options AS400 Interface card AS400 Slot Figure 7.6 AS400 Pin assignment The optional AS400 Interface card fits into the ‘AS400’ slot located on the back of the PowerWave PW3000/TP. The card provides five UPS status/alarm outputs and monitors three switched inputs via two 7-way Phoenix terminal blocks. The card also contains an RS232 interface which can be used to configure the card’s operation.

  • Page 64: Ups Monitoring And Automated Control Software

    Uninterruptible Power Supplies Ltd considers it important to have a complete solution for its UPS systems, and offers its customers a number of remote control and monitoring tools to provide optimum protection.

  • Page 65: Specifications

    Specifications 10kVA 10kVA 20kVA 10kVA 20kVA +5 min battery +16 min battery +5 min battery GENERAL Output power factor Rated output power (@ pf=0.8) 10 kVA 20 kVA Rated output power (@ pf=1.0) 9 kW 18 kW Weight 56 kg 117 kg 177 kg 66 kg...
  • Page 66 8: Specifications 10kVA 10kVA 20kVA 10kVA 20kVA +5 min battery +16 min battery +5 min battery OUTPUT CHARACTERISTICS Rated output voltage 220 / 230 / 240 Vac Voltage tolerance ±2%  2% linear load,  5% non-linear load Voltage distortion Overload capability (linear load) 5 minutes: 105%~110%;...

This manual is also suitable for:

Powerwave 3000tp

Table of Contents