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Summary of Contents for Target FS 1218 EX
- Page 1 AU DU PONT DE LUTTRE 74-1190 BRUSSELS – BELGIUM PHONE: 322 34 83 162 FAX: 322 34 83 136 OPERATING MANUAL Electric Fully Automatic Floor Saw FS 1218 EX...
- Page 2 DRAFT...
- Page 3 DRAFT Important information before you start! When the machine is delivered, the wheels are locked in a transportation position and all electricity is disconnected. Wheel lock The automatic feeding system is active when the wheel lock (1) is in right position. The wheels are thereby locked and function as trans security lock.
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Page 4: Technical Information
DRAFT Technical information FS 1218 EX This model has an 18.5 kW electric motor and a blade shaft capacity of 950 rpm. The model is well suited for Diamond blades between Ø 800 mm and Ø 1200 mm. All Diamant Boart floor saw machines are designed for using wet cutting Diamond blades. -
Page 5: Electrical System
DRAFT Electrical system IMPORTANT! This electric floor saw is available with different electrical systems. Be absolutely sure that you have ordered and received the correct system on your machine. It must correspond with the electrical power supply in your working area. Do not connect any electrical power, touch any buttons or operate any of the electrical systems before you have carefully read and understood all the instructions covered by this operating manual! -
Page 6: Operating Panel
DRAFT Operating panel The fully automatically machines are basically operated from the operating panel on top of the frame. This manual explains all the buttons, lamp and switches for each technical operation, with references to the illustration below. If you have never operated a similar machine before, or you have moved to a new working area with new supplying electricity, it is essential to... - Page 7 DRAFT Test procedure of the electrical system Bring the machine to a stable position in a clear area. Any person not involved in the test should leave the area nearby the machine. Check before test: That no blade is mounted On the blade shaft.
- Page 8 DRAFT Correct running direction Never start to work with the machine before you have chosen correct running direction. The running control procedure has to be carried out when: - Electricity has been connected to the machine. - The machine has been moved to a new working area with new electrical power supply.
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Page 9: Battery Charger
DRAFT 12 volt battery system The fully automatic machines have a 12-v system where the battery and a safety main switch are located inside the frame, and an Ammeter located outside upper rear cover. The battery is fully loaded at delivery. Connect the battery cables to the battery electrodes. Red to minus and black to plus. -
Page 10: Support Wheel
DRAFT Support wheel This machine has an extra support wheel (1) to eliminate manual lifting of the machine when moving, turning or up lining for correct cutting direction. The wheel is connected to a hydraulic cylinder operated by three buttons (2) at the top panel. Press button 13 and 14 simultaneously to lower the support wheel. - Page 11 DRAFT 8.0 Automatic feeding system The machine has an Electric Hydrostatic feeding system offering you fully adjustable speed control forward as well as backwards from the 0-position. The electric motor for this feeding system is wired to the main electricity .The feeding unit is depended on the choice of correct running direction of the machine.
- Page 12 DRAFT Automatic lowering and raising blade frame. On the push buttons (13 and 14) on operating panel you can chose between lowering and raising movement of the blade frame. This automation is operated by the hydraulic system that can be adjusted for smooth and controlled feeding of the diamond blade, see page 13.
- Page 13 DRAFT 10.0 Lowering and raising speed control In- and out feeding speed control of the Diamond Blade is very important. The fully automatic machines make you able to adjust individually the lowering and raising speed of the blade frame. Standard settings are normally slow in-feeding speed, and some quicker out-feeding speed see illustration below: The machine is adjusted to standard setting at delivery.
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Page 14: Inner Blade Flange
DRAFT 11.0 Tools The tools are placed in a separate tool holder inside the saw frame: The C-wrench (1) is used to open the out flange (3) when removing the diamond blade from the blade spindle. The standard wrench (2) is used to lock &e spindle when removing the blade flange. This wrench fits to a slot on the spindle between the blade and the right side of the movable frame (4). - Page 15 DRAFT 13.0 Outer blade flanges The outer blade flanges for mounting the diamond blade to the blade shaft are placed at a flange holder inside the rear door. Remark that the right side flange has left thread, and the left side flange has right thread, these are respectively marked L and R.
- Page 16 DRAFT 14.0 12 volt winch system The 12 V winch system is only to be used for loading, unloading or moving the machine at very uneven ground surfaces. This winch system shall under no circumstances be used to feed the machine when sawing. The winch unit (1) is located in front of the basic frame.
- Page 17 14.1 Pulling out wire rope – manual The clutch knob, located on the winch housing Clutch for free spool opposite the motor, controls the clutch position. When the clutch is in free spool, the gear train and wire rope drum are uncoupled, allowing the drum to rotate freely for pulling out the wire.
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Page 18: Maintenance And Inspection
DRAFT 15.0 Maintenance and inspection For the safety of yourself and others, always keep the machine in good condition. Missing and damaged parts have to be replaced or repaired immediately. Never do maintenance the machine while the electricity is connected! It is very important to clean the machine after use because of the thick layer of concrete that will be left on the machine. - Page 19 DRAFT 16.0 12 V Battery, service and troubleshooting If the battery is impossible to recharge: - Check that the power is correct and connected to the input plug 15 page 6. - Check that the battery cables are fully connected to the electrodes. - The ammeter shows that the charger is working, but the battery is impossible to recharge? Check that the battery is not damaged or in bad condition.
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Page 20: Troubleshooting
DRAFT 17.0 Service automatic feeding system The Electrical Hydrostatic Feeding System is a complete unit based on 3 basic components as electric motor (7), hydrostatic variator (8) and gear (9). When delivered the speed control is set to a correct limit. Do not change this! Service When delivered the hydrostatic unit (8) is filled with oil, tested and prepared to be used directly. - Page 21 DRAFT 18.0 Hydraulic pump system – service The 12-v hydraulic pump system is located inside the frame. 1. 12-v motor and pump unit. 2. Valve unit. 3. Oil container 4. Oil refill input 5. Magnetic valve Other parts, see spare part list. Service: Make a regular control of the oil level.
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Page 22: Hydraulic - Troubleshooting
DRAFT 19.0 Hydraulic – troubleshooting If the hydraulic system does not work, carry out the following control: 1. Are the battery cables connected to the battery? 2. Is the main switch for the 12 V systems switched on? 3. Is the battery fresh and recharged? 4. - Page 23 DRAFT 20.0 Aluminium guide rails The aluminium guide rails are additional equipment and very suitable to used at all our Electric Floor Saws. The rails are very handy to be used to level up uneven floor surfaces for easier sawing, as well as moving the machine on difficult working areas, sandy ground e.
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Page 24: Noise Level
DRAFT 21.0 Noise level The drawing shows typical average values of noise level in Leq (dB) measured in various directions at a distance of 1 - 2 m. The measurements are taken under normal, typical operation with standard tools (blade) in normal concrete.
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