Champion 91520 Owner's Manual And Operating Instructions

Champion 91520 Owner's Manual And Operating Instructions

15 ton log splitter

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OWNER'S MANUAL AND OPERATING INSTRUCTIONS
15 Ton
LOG SPLITTER
MODEL NUMBER
91520
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 91520-20120622
www.championpowerequipment.com

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  • Page 1 OWNER’S MANUAL AND OPERATING INSTRUCTIONS 15 Ton LOG SPLITTER MODEL NUMBER 91520 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 91520-20120622 www.championpowerequipment.com...
  • Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
  • Page 3: Table Of Contents

    91520 15 Ton LOG SPLITTER TABLE OF CONTENTS Maintenance Schedule . . . . . . . . . . . . . . . . . .
  • Page 4: Introduction

    ENGLISH INTROdUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment log splitter . CPE designs and builds accessories designed to help you get the most from your log splitters to strict specifications . With proper use purchase .
  • Page 5: Manual Conventions

    . Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 91520-20120622...
  • Page 6: Safety Rules

    Keep work zone clear of debris while working to can start fires around dry vegetation . ensure safe footing . A spark arrestor may be required . The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements . REV 91520-20120622...
  • Page 7 . DO NOT expose log splitter to excessive moisture, dust, or dirt . DO NOT allow any material to block the cooling slots . DO NOT use the engine if: – Equipment sparks, smokes or emits flames – Equipment vibrates excessively REV 91520-20120622...
  • Page 8: Training

    . Make sure you comply with local, state, and federal codes . Take appropriate fire-fighting equipment with you . 10 . Log splitters should be used only for splitting wood . Do not use for other purposes unless the manufacturer provides attachments and instructions . REV 91520-20120622...
  • Page 9: Operation

    . 12 . Use only your hand to operate the log splitter controls . 13 . Do not refuel the engine until it has cooled for several minutes . REV 91520-20120622...
  • Page 10: Controls And Features

    Control Valve Handle – Controls the movement of operating . Raise leg for towing . the thrust plate . (12) Log Cradle – Prevents log from rolling off the beam . Wedge (13) Hydraulic Oil Dipstick Splitting Beam & Hyrdaulic Oil Tank REV 91520-20120622...
  • Page 11: Assembly

    M8 lock washers and M8 nuts . Tighten to 18 ft-lb . 2) Install Wheels 1 . Slide the wheel onto the axle . 2 . Place washer on axle and secure with cotter pin . 3 . Repeat for wheel on other side . REV 91520-20120622...
  • Page 12: Install The Thrust Plate And Cylinder

    . Secure with hose clamps . 4 . Connect the oil suction hose from the beam/hydraulic oil tank to the pump inlet . Secure with hose clamps . REV 91520-20120622...
  • Page 13: Add Engine Fuel

    8 . Check oil level daily and add as needed . NOTE To check oil level, insert the dipstick into fill neck until it stops . Remove and read level . Do not thread dipstick into fill neck when checking oil . REV 91520-20120622...
  • Page 14: Operation

    . Always adjust your towing speed according to the terrain and conditions . 4 . Always disconnect the log splitter from the towing vehicle before operating . 5 . Always disconnect the log splitter from the towing vehicle before operating . REV 91520-20120622...
  • Page 15: Starting The Engine

    . Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air . This will cause the engine not to start . 7 . As engine warms up, move the choke lever (Item D) to “Run . ” REV 91520-20120622...
  • Page 16: Log Splitter Operation

    To alleviate high altitude issues other than the natural during operation . power loss, Champion Power Equipment can provide a 3 . Load a log onto the beam against the wedge . high altitude carburetor main jet . The alternative main...
  • Page 17: Maintenance And Storage

    Inspect all air vents and cooling slots to ensure that they are clean and unobstructed . Clean spark arrester every 100 hours (if equipped) . Check and tighten all bolts and nuts before operating the log splitter . REV 91520-20120622...
  • Page 18: Maintenance Schedule

    . Contact our help line at Log Splitter Storage 1-877-338-0999 to locate the nearest Champion Power 1 . The log splitter needs to be cool for at least 5 Equipment authorized service dealer for your log splitter minutes before storing .
  • Page 19: Specifications

    – Intake: 0 . 1 3 – 0 . 1 7 mm (0 .005 – 0 .007 in .) – Exhaust: 0 . 1 8 – 0 .22 mm (0 .007 – 0 .009 in .) Note: Tech bulletin regarding the valve adjustment procedure is on www .championpowerequipment .com . REV 91520-20120622...
  • Page 20: Parts Diagram

    91520 ENGLISH SPECIFICATIONS Parts diagram REV 91520-20120622...
  • Page 21: Parts List

    PMJ22G-19 Oil Plug GB/T 848-1985 Washer 4 PMJ15-05 Cylinder Fixed Plate GB/T 859-1987 Lock Washer 4 GB/T 5781-2000 Bolt M10×25 GB/T 818-2000 Bolt M4×10 GB/T 95-2000 Washer 10 PMJ22G-196CC-GC10 Engine GB/T 93-1987 Lock washer 10 PMJ15-12 Hydraulic Hose(Valve-Pump) REV 91520-20120622...
  • Page 22: Engine Parts Diagram

    91520 ENGLISH SPECIFICATIONS Engine Parts diagram REV 91520-20120622...
  • Page 23: Engine Parts List

    Flange bolt M5*12 ST168F-1040002 valve,intake ST188FD-1070006A clip-8 ST168F-1040006 valve,exhaust ST168F-1070004-G Tube 1 ST168F-II-1080002-G gasket,cylinder head 143A ST168FD-2-1131000-17 Standard Main Jet F6RTC Spark plug 143B 468 .131017 .01 Altitude Main Jet – GB5789-86-FB8-55 Flange bolt 8*55 REV 91520-20120622 ST168F-1040014 oil seal,valve...
  • Page 24: Troubleshooting

    Excessive bouncing while towing . Under-inflated tires . Inflate tires to proper pressure . Refer to tire sidewall . For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 91520-20120622...
  • Page 25: Warranty

    Warranty Qualifications – Accessory parts such as starting batteries, and storage covers . Champion Power Equipment (CPE) will register this – Failures to due acts of God and other force majeure warranty upon receipt of your Warranty Registration Card events beyond the manufacturer’s control .
  • Page 26 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 27 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 28 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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