Champion 100624 Operator's Manual
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Champion 100624 Operator's Manual

9 ton full beam log splitter
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OPERATOR'S MANUAL
MODEL #100624
9 TON FULL BEAM LOg SPLiTTER
REGISTER YOUR PRODUCT ONLINE
SERiAL NO. LABEL
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20190919
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100624

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20190919 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100624 - 9 TON FULL BEAM LOg SPLiTTER TABLE OF CONTENTS Maintenance ..........Cleaning the Log Splitter ......... introduction ...........

  • Page 3: Introduction

    100624 - 9 TON FULL BEAM LOg SPLiTTER iNTRODUCTiON SAFETY DEFiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 4: Important Safety Instructions

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER iMPORTANT SAFETY iNSTRUCTiONS WARNiNg  Operation of this equipment may create sparks that can start WARNiNg  fires around dry vegetation. Cancer and Reproductive Harm – www.P65Warnings.ca.gov A spark arrestor may be required. The operator should contact...

  • Page 5: Fuel Safety

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Fuel Safety WARNiNg  DANgER Before removing the pin installed into the front support leg  make sure hitch is installed onto vehicle. Releasing the pin GaSOLINE aND GaSOLINE VaPORS aRE hIGhLY before will cause support leg to slide up and possibly cause FLammaBLE aND EXPLOSIVE.

  • Page 6: Training

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER When transporting or servicing the log splitter: 8. Keep the operator zone and adjacent area clear for safe, secure footing. Make certain that the fuel valve is in the OFF position, the gasoline tank is empty.

  • Page 7: Operation

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure 1. Always shut off the power source while repairing or adjusting to follow these rules may result in serious injury to the the splitter except as recommended by the manufacturer.

  • Page 8: Safety And Dataplate Labels

    Fuel UNLEADED FUEL ONLY. Minimum octane This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for rating of 85. Maximum 10% ethanol. outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10 SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER SYmBOL mEaNING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert.

  • Page 11: Operation Symbols

    3mm corner radius; 2mm safe margin. doors and intake ventilation covers. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 1. Check oil level. outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100624 - 9 TON FULL BEAM LOg SPLiTTER CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Engine

    CONTROLS AND FEATURES 100624 - 9 TON FULL BEAM LOg SPLiTTER Engine 16. muffler 21. Engine On / Off Switch 17. Choke 22. Oil Drain Bolt (on each side) 18. air Filter 23. Engine Oil Fill Cap / Dipstick (on each side) 19.

  • Page 14: Parts Included

    CONTROLS AND FEATURES 100624 - 9 TON FULL BEAM LOg SPLiTTER Parts included hardware Part Part Qty. hardware Needed Tool Needed Qty. Cotter Pin Ø2.5 × 25 Needle nose pliers Wheels Washer Ø16 Bolt M8×25 2× 14mm wrench or socket Washer Ø8...

  • Page 15: Assembly

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER ASSEMBLY If your log splitter is already assembled, skip the assembly instructions in this manual. If unassembled, please read and follow these instructions. If you have any questions regarding the assembly of your log splitter, call our Technical Support Team at 1-877-338-0999.

  • Page 16: Install The Engine

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER install the Engine install the Bracket 1. Align the 4 holes on the base of the engine with the 4 smaller 1. Slide the ram bracket (2) over the rod on the cylinder being holes on the wheel mount.
  • Page 17 ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER Oil Return (Low Pressure) hose 2. Connect one end of hose to the control valve outlet (E). Connect the other end of the hose to the oil filter inlet (F). Securely tighten both ends of the hydraulic hose with a 27mm wrench (Torque to 44 - 52 ft lbs.).

  • Page 18: Add Engine Oil

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER Add Engine Oil Recommended Engine Oil Type 10W-30 CAUTiON  5W-30 10W-40 DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.

  • Page 19: Add Fuel

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER Add Fuel 1. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. y b c WARNiNg ...

  • Page 20: Operation

    OPERATiON 100624 - 9 TON FULL BEAM LOg SPLiTTER Before Each Use inspect the Log Splitter 1. Make sure the log splitter is on a flat, level surface. 2. Remove the dipstick (A) from the oil tank. 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, 3.

  • Page 21: Stopping The Engine

    OPERATiON 100624 - 9 TON FULL BEAM LOg SPLiTTER 3. Turn the engine switch (A) to the “OFF” position. 5. Pull the starter cord slowly until resistance is felt and then pull rapidly. Log Splitter Operation 6. Keep choke lever in “CHOKE” position for 2 pulls of the recoil starter.

  • Page 22: Maintenance

    MAiNTENANCE 100624 - 9 TON FULL BEAM LOg SPLiTTER MAiNTENANCE Changing the Engine Oil NOTiCE  WARNiNg  Once oil has been added, a visual check should show oil Never operate a damaged or defective log splitter. about 1-2 threads from running out of the fill hole. If using the...

  • Page 23: Cleaning And Adjusting The Spark Plug(S)

    MAiNTENANCE 100624 - 9 TON FULL BEAM LOg SPLiTTER Cleaning and Adjusting the Spark Plug(s) Cleaning the Spark Arrestor 1. Remove the spark plug cable from the spark plug. 1. Allow the engine to cool completely before servicing the spark arrestor.

  • Page 24: Maintenance Schedule

    MAiNTENANCE 100624 - 9 TON FULL BEAM LOg SPLiTTER EVERY 50 hOURS OR EVERY SEaSON — Clean air filter — Change engine oil and hydraulic oil if operating under heavy load or in hot environments EVERY 100 hOURS OR EVERY SEaSON 8.

  • Page 25: Storage

    STORAgE 100624 - 9 TON FULL BEAM LOg SPLiTTER STORAgE Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. Refer to the Maintenance section for proper cleaning instructions. 2. Run the engine for a few minutes so the treated fuel cycles WARNiNg ...

  • Page 26: Specifications

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Hydraulic Oil Specifications Type ......... See Hydraulic Oil chart Log Splitter Specifications Total System Capacity ......

  • Page 27: Parts Diagram

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Parts Diagram...

  • Page 28: Parts List

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Parts List Part Number Description Qty. Part Number Description Qty. 25 G41-2000-M8 Nut M8 G889.1-2000-M10 Lock Nut M10 26 G93-1987-8 Lock washer Ø8 PMJ7-02 Bracket 27 G95-2000-8 Washer Ø8 G5782-2000-M10-60 Bolt M10 × 60...

  • Page 29: Engine Parts Diagram

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Engine Parts Diagram...

  • Page 30: Engine Parts List

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Engine Parts List Part Number Description Qty. Part Number Description Qty. 50 12.020002.00 Gasket, Cylinder Head Cover 2.06.004 Clamp Ø10.5 × Ø1 51 12.021100.01 Cover, Cylinder Head 12.061000.02 Recoil Assembly 52 12.020007.00 Baffle, Line 1.16674.0612...
  • Page 31 SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER Part Number Description Qty. 88 1.848.08 Washer Ø8 89 1.859.08 Lock Washer Ø8 90 1.6175.08 Nut M8 91 12.070100.00 Cap, Fuel Tank, 1.8 mm 92 23.070303.00 Support Filter 93 23.070301.00 Fuel Filter, Fuel Tank 94 12.071000.00.1...

  • Page 32: Troubleshooting

    TROUBLESHOOTiNg 100624 - 9 TON FULL BEAM LOg SPLiTTER TROUBLESHOOTiNg Problem Cause Solution No fuel. Add fuel. Engine will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.

  • Page 33: Warranty

    – Problems caused by parts that are not original Champion To complete registration you will need to include a copy of the Power Equipment parts. purchase receipt as proof of original purchase. Proof of purchase is required for warranty service.
  • Page 34 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 35 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 36 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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