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Champion 100250 Operator's Manual

37 ton full beam log splitter
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OPERATOR'S MANUAL
MODEL #100250
37 TON FULL BEAM LOg SPLiTTER
REGISTER YOUR PRODUCT ONLINE
SERiAL NO. LABEL
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20190305
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20190305 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100250 - 37 TON FULL BEAM LOg SPLiTTER TABLE OF CONTENTS Maintenance ..........Cleaning the Log splitter ......... introduction ...........

  • Page 3: Introduction

    100250 - 37 TON FULL BEAM LOg SPLiTTER iNTRODUCTiON SAFETY DEFiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 4: Important Safety Instructions

    SAFETY iNSTRUCTiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER iMPORTANT SAFETY iNSTRUCTiONS WARNiNg  Operation of this equipment may create sparks that can start WARNiNg  fires around dry vegetation. Cancer and Reproductive Harm – www.P65Warnings.ca.gov A spark arrestor may be required. The operator should contact...

  • Page 5: Fuel Safety

    SAFETY iNSTRUCTiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER WARNiNg CAUTiON   Before removing the pin installed into the front support leg Improper treatment or use of the log splitter can damage it, make sure hitch is installed onto vehicle. Releasing the pin shorten its life and void your warranty.

  • Page 6: Training

    SAFETY iNSTRUCTiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Always keep gasoline away from sparks, open flames, pilot lights, 7. High fluid pressures are developed in hydraulic log splitters. heat and other sources of ignition. Pressurized hydraulic fluid escaping through a pin hole opening can puncture skin and cause sever blood poisoning.

  • Page 7: Operation

    SAFETY iNSTRUCTiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Maintenance and Storage 4. Logs to be split on ram-type units should be cut as squarely as possible. 1. Always shut off the power source while repairing or adjusting 5.

  • Page 8: Safety And Dataplate Labels

    3mm corner radius; 2mm safe margin ESSENCE SANS PLOMB SEULEMENT. Indice This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for d’octane minimal de 85. Maximum 10 % d'éthanol.

  • Page 9: Safety Symbols

    SAFETY iNSTRUCTiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10 SAFETY iNSTRUCTiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER SYmBOL mEaNING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert.

  • Page 11: Operation Symbols

    3mm corner radius; 2mm safe margin 1. Check oil level. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100250 - 37 TON FULL BEAM LOg SPLiTTER CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Engine

    CONTROLS AND FEATURES 100250 - 37 TON FULL BEAM LOg SPLiTTER Engine 1. muffler 7. Oil Fill Cap/Dipstick – Used to check and fill oil level. 2. air Filter – Protects the engine by filtering dust and debris 8. Engine Switch – Used to put in START mode or STOP the from the intake air.

  • Page 14: Parts Included

    CONTROLS AND FEATURES 100250 - 37 TON FULL BEAM LOg SPLiTTER Parts included Part Part Qty. hardware Needed hardware Qty. Tool Needed Castle Nut 1× 30mm open-end wrench Wheels Cotter Pin Ø4 × 32 Needle nose pliers Axle Cap Mallet Bolt M12 ×...

  • Page 15: Assembly

    ASSEMBLY 100250 - 37 TON FULL BEAM LOg SPLiTTER ASSEMBLY Your log splitter is requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available.

  • Page 16: Install The Support Leg

    ASSEMBLY 100250 - 37 TON FULL BEAM LOg SPLiTTER 4) install the Support Leg 1. Insert the support leg (67) into the leg holder on the tow bar and secure with pin (66) and R-pin (38). WARNiNg  The beam is extremely heavy and should only be handled with 2 or more people.

  • Page 17: Install The Engine And Hoses

    ASSEMBLY 100250 - 37 TON FULL BEAM LOg SPLiTTER 7) install the Engine and Hoses Suction hose 5. Using the provided d32 hose clamps (40), connect one end NOTiCE  of the clear oil hose (60) to the hydraulic oil tank (A) just...

  • Page 18: Install The Log Catchers

    ASSEMBLY 100250 - 37 TON FULL BEAM LOg SPLiTTER Oil Inlet (high Pressure) hose 1. Place the log splitter on a flat, level surface. 8. Place an o-ring into pump outlet fitting. Make sure the o-ring 2. Remove oil fill cap/dipstick to add oil.

  • Page 19: Add Fuel

    ASSEMBLY 100250 - 37 TON FULL BEAM LOg SPLiTTER WARNiNg  Recommended Engine Oil Type 10W-30 Pouring gasoline too fast through the fuel screen may result in blow back of gasoline at the operator while filling. 5W-30 10W-40 5W-30 Synthetic NOTiCE ...

  • Page 20: Operation

    OPERATiON 100250 - 37 TON FULL BEAM LOg SPLiTTER Changing Beam from Horizontal to Vertical WARNiNg  Orientation DO NOT remove the hydraulic oil fill cap when the engine When logs are too heavy to lift, log splitter beam can be moved is running or hot.

  • Page 21: Log Splitter Location

    OPERATiON 100250 - 37 TON FULL BEAM LOg SPLiTTER Log Splitter Location WARNiNg  This log splitter must have at least seven feet of clearance from ALWAYS use the log splitter for its intended use. The log combustible material. Leave at least three feet of clearance on all...

  • Page 22: Stopping The Engine

    OPERATiON 100250 - 37 TON FULL BEAM LOg SPLiTTER Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. NOTiCE  2. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation.

  • Page 23: Operation At High Altitude

    MAiNTENANCE 100250 - 37 TON FULL BEAM LOg SPLiTTER Operation at High Altitude MAiNTENANCE The density of air at high altitude is lower than at sea level. Engine Make certain that the log splitter is kept clean and stored power is reduced as the air mass and air-fuel ratio decrease.

  • Page 24: Changing The Engine Oil

    MAiNTENANCE 100250 - 37 TON FULL BEAM LOg SPLiTTER Changing the Engine Oil 8. Attach the spark plug wire to the plug. Change oil when the engine is warm. Refer to the oil specification Cleaning the Air Filter to select the proper grade for your operating environment.

  • Page 25: Maintenance Schedule

    MAiNTENANCE 100250 - 37 TON FULL BEAM LOg SPLiTTER Maintenance Schedule NOTiCE  Follow the service intervals indicated in the following maintenance The drain plug is sealed with Teflon tape. Add 2-3 wraps of schedule. new Teflon tape as needed when replacing the drain plug to...

  • Page 26: Storage

    STORAgE 100250 - 37 TON FULL BEAM LOg SPLiTTER STORAgE Refer to the Maintenance section for proper cleaning instructions. Log Splitter Storage 1. The log splitter needs to be cool for at least 5 minutes before storing. 2. Clean the log splitter before storage according to the Maintenance section.

  • Page 27: Specifications

    SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Oil Specifications DO NOT OVERFILL. Log Splitter Specifications Type ..........See chart below Ram Force ........... .

  • Page 28: Fuel Specifications

    SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Fuel Specifications Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.

  • Page 29: Parts Diagram

    SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Parts Diagram...

  • Page 30: Parts List

    SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Parts List Part Number Description Part Number Description PMJ37N-02-00 Beam 41 PMJ35-10 Gear Pump 42 G77-2000-M6-10 G889.1-2000-M12 Lock Nut M12 Screw M6x10 G95-2000-12 Washer Ø12 ASME-B18.2.1-1996- Bolt 5/16 in.-24x1 in. PMJ37N-04-00...

  • Page 31: Engine Parts Diagram

    SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Engine Parts Diagram...

  • Page 32: Engine Parts List

    SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Engine Parts List Part Number Description Part Number Description 21.061300.00 Handle, Recoil, Soft Washer Ø6.4 × Ø13 × 1, 2.03.021.1 Black 1.5789.0608 Flange Bolt M6 × 8 45.110013.00 Shaft, Governor Gear 46.061100.00.1...
  • Page 33 SPECiFiCATiONS 100250 - 37 TON FULL BEAM LOg SPLiTTER Part Number Description Part Number Description 124 45.110003.00 22.040012.00 Screw, Valve Adjustment Arm, Governor 125 2.08.040 1.6177.1.06 Flange Nut M6 Bolt M6 × 21, Governor Arm 21.040021.00 Nut M6 × 0.5, Lock 126 45.110007.00...

  • Page 34: Troubleshooting

    TROUBLESHOOTiNg 100250 - 37 TON FULL BEAM LOg SPLiTTER TROUBLESHOOTiNg Problem Cause Solution No fuel Add fuel Engine will not start Faulty spark plug Replace spark plug Unit loaded during startup Remove load from unit Fill crankcase to the proper level...

  • Page 35: Warranty

    – Problems caused by parts that are not original Champion To complete registration you will need to include a copy of the Power Equipment parts. purchase receipt as proof of original purchase. Proof of purchase is required for warranty service.
  • Page 36 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 37 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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