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Raynor RapidCoil RC300 Series Technical Manual

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Te
ech
hnic
cal
l M
an
ual
Rapi
dCoil™
Series
RC300
0 & RC3
300HD

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Summary of Contents for Raynor RapidCoil RC300 Series

  • Page 1 hnic Rapi dCoil™ Series RC300 0 & RC3 300HD...
  • Page 2 RC300 and RC300HD are registered trademarks of RAYNOR RAYNOR Garage Doors 1101 E. River Rd. Dixon, Il 61021 RAYNOR on the World Wide Web: www.RAYNOR.co...

  • Page 3: Table Of Contents

    Table Of Contents Table of Contents RapidCoil™ Series RC300 & RC300HD ....................... 1 Chapter 1: Before You Begin ........................1 1.1. Safety ............................1 1.1.1. Hazard Standards ......................... 1 1.1.2. Installation Precautions ......................1 1.1.3. Operation Precautions ......................1 1.1.4. Maintenance Precautions ...................... 2 1.1.5.
  • Page 4 Table Of Contents Figure 3-12: Move Curtain through Drive ....................20 3.4. Install the Counterweight ......................21 Figure 3-13: Wind Belt on Shaft ........................21 Figure 3-14: Counterweight Pulley ......................21 Figure 3-15: Attach Counterweight ......................22 3.5. Mount the Control Box and Photo Eyes ..................23 Figure 3-16: Photo Eyes ..........................

  • Page 5: Rapidcoil™ Series Rc300 & Rc300Hd

    Note indicates a related comment or instruction in the manual. 1.1.2. Installation Precautions Only certified RAYNOR door installers may install RAYNOR doors. Always use proper tools, procedures and techniques when installing your RAYNOR door. Installation of the RAYNOR door requires the assistance of qualified electricians and forklift operators. Installation contractors should ensure that those participating in the installation process have received the appropriate training and certification required to complete the installation.

  • Page 6: Maintenance Precautions

    Follow the precautions listed below:  All electrical parts used to install or repair RAYNOR doors must be UL approved.  Lockout and tag electrical components in accordance with OSHA regulations and approved electrical codes prior to performing maintenance. Lockout is required for service or maintenance on all mechanical and electrical components, including performance of the following tasks.

  • Page 7: Installation Tools

    Chapter 1: Before You Begin   1.2. Installation Tools You need the following tools to complete the installation of your RAYNOR door successfully.   Water Level Threaded Rod   (2) Ladders Universal Pliers   Wire Stripper Allen Wrenches (Metric/US) ...
  • Page 8 DOC-S0508-1R14-IMEI02 • Technical Manual • Issue P a g e...

  • Page 9: Chapter 2

    RAYNOR continuously develops its products to accurately meet the specific needs of every sector of the door industry. In the context of this policy, of continuous development of its product, RAYNOR reserves the right to change the characteristics of its products or parts, without prior notice.

  • Page 10: Description Of Criteria

    Chapter 2: Technical Characteristics Industry, such standards will eventually be put in place. In Europe High Performance Doors must meet the EN 13241-1 classification. Chart 2-1 differentiates the different class and criteria were applicable. Classification Chart 2-1 Class 30 Pa Water permeability (.63psf) 50 Pa (1psf)

  • Page 11: Rc 300 En Standards

    Chapter 2: Technical Characteristics   Test that determines the quantity of energy loss through the door. The result is a U value in W/m²K  Performance Test number cycles during which the durability of the water and wind permeability and thermal resistance are tested.

  • Page 12: Space Requirements

    RAYNOR door r. See Figure e 2-4. xceptions: >16 6ft will require e an oversized d cover and c...

  • Page 13: Mounting Details

    + 20” 3” 5” 6” igure 2-6: Fo ore Frame 2.2.8. M Mounting d details he RAYNOR RapidCoil™ door needs s solid structure e to mount to, , below are sa ample door mounting deta ils. The RAY YNOR trained...
  • Page 14 Chapter 2 2: Technical C Characteristics s Figure 2-7 7: Mounting d details 10 | P a g DOC-S05 508-1R14-IME EI02 • Techni i cal Manual • Issue...

  • Page 15: Door Installation

    Chapter r 3: Mecha nical In nstallat 3.1. Do oor Install lation 3.1.1. In ntroduction Complete any additional str ructure suppo ort for the doo orframe before e you begin a assembling th oor. To ease the installatio on of the door r, you may fin nd it desirable e to use a fore...

  • Page 16: Chapter 3: Mechanical Installation

    Chapter 3: Mechanical Installation 3.1.2. Assemble the Door Unpack door from shipping crate. While unpacking make sure items ordered with door are present in crate. Carefully move head unit and side guide assemblies to unobstructed area by door opening. It is suggested at this point, if using an electrician to install the electrical componentry, to start installing the control box on the wall and running supply voltage to the main disconnect of the control box.
  • Page 17 hapter 3: Mec chanical instal llation gure 3-2: Atta aching & sec curing the sid de-guides DOC-S05 508-1R14-IME E I02 • Technic cal Manual • I Issue 13 | a g e...
  • Page 18 Chapter 3 3: Mechanical l Installation 3. Align t the inner guid de with the re- -introduction p points to assu ure a straight path for the curtain n to travel. Se ee Figure 3-3. Figure 3-3 3: Aligning th e Inner Guide 14 | P a g...
  • Page 19 hapter 3: Mec chanical instal llation 4. Tighte n the top stud d with the lock k nut when th he path is ach hieved. Re-ch eck after top stud is tight tened securel 5. Place the head ass embly of doo r of the forklif ft, ensuring th hat the forks a...

  • Page 20: Mount The Door

    Chapter 3 3: Mechanical l Installation As the d door moves u pright the end ds of the side e guides will d drag on the floor, ma ake sure side e guides do no ot get snagge ed by cracks o obstruct tions.
  • Page 21 hapter 3: Mec chanical instal llation Figure 3-8: Level and P Plumb the Do 4. If nece essary shim in n appropriate places, e.g. f floor is not lev vel, shim the low side of th floor o pening where e the side gui de of the doo or will be posit...
  • Page 22 Chapter 3 3: Mechanical l Installation There are e two mountin ng points on e each side pla ate of the head d unit. It is recomme ended, if unce ertain how to fasten, to thro ough bolt and d the use of sufficient t sized crush plates in all fo...
  • Page 23 hapter 3: Mec chanical instal llation 3.3. Ins stall the C Curtain 1. Remov ve protective shipping mat terial from the e curtain. 2. With o one person at each end of t the door, loos sen the curtai in from the ro oll-up drum an positio on the first too...
  • Page 24 Chapter 3 3: Mechanical l Installation 3. Insert the ratchet an nd key into th he drive motor r fan opening . See Figure 3-12. Figure 3-12 2: Move Curta ain through Drive 4. While holding mode erate pressure e to each zipp per, rotate the e drive motor r backwards s...
  • Page 25 hapter 3: Mec chanical instal llation 3.4. Ins stall the C Counterw weight Ensure e the curtain i is in the up po osition. Locate e the pre-asse embled belt o on the rollup d drum shaft. Unroll the belt until 2"...
  • Page 26 Chapter 3 3: Mechanical l Installation Secure ely support th he counterwei ight at 20 inch hes above the flo or. (The coun nterweight ma ay be lower de epending on d door size). Attach h the belt to th he counterwei ight with the h hardware prov...

  • Page 27: Mount The Control Box And Photo Eyes

    hapter 3: Mec chanical instal llation 3.5. Mo ount the C Control B Box and P Photo Eye 1. Mount t the Control B Box on the m otor side of t the door, app proximately 5’ 3” to center f from the flo or level.

  • Page 28: Install Covers

    Chapter 3: Mechanical Installation 4. Route photo eye cables up the side guides using pre-attached clips to secure cable from getting damaged. 5. Route side opposite cable, through side plate, along horizontal profile, and through other side plate It is much easier to route these cables when you are at step 5 of the 3.1.2 Assemble the Door section of this manual.
  • Page 29 hapter 3: Mec c hanical instal llation Figure 3 3-17: Door L Limits DOC-S05 508-1R14-IME EI02 • Technic cal Manual • I Issue 25 | a g e...

  • Page 30: Manual Operation

    Chapter 3 3: Mechanical l Installation 3.8. Ma anual Ope eration When operatin ng the door m anually assur re the E-stop is pressed in n or power is o off. Using a ratche et and the 6mm m hex socket t provide with the door, ins sert to in the b...

  • Page 31: Optional Manual Operation

    3: Mec chanical instal llation 3.1.3. O Optional ma anual oper ration RAYNOR door r offers an op ptional chain h hoist modifica ation on the en nd of the mot tor. To engag hain hoist and d interrupt saf...
  • Page 32 DOC-S0508-1R14-IMEI02 • Technical Manual • Issue 28 | P a g e...

  • Page 33: Chapter 4

    4.1.1. Lubrication of door new install It is required to lubricate the door on install and minimally on an annual basis. This section will instruct in the proper way to lubricate this RAYNOR RapidCoil™ door. Only use the RAYNOR recommended lube to lubricate the door.
  • Page 34 Chapter 4 4: Lubrication and Maintena ance Figure 4 4-2: Spreadin ng the greas 4. After b both guides ar re lubed, dep ress E-stop a and cycle doo or continually to transfer lub be on to zipp per teeth. 5.

  • Page 35: Lubrication Of Existing Door

    4.2. Inspection/Maintenance 4.2.1. Philosophy RAYNOR doors are virtually maintenance free. The door design allows for accidental impacts to the door, combined with the full reinsertion feature of the door, it is nearly impossible to track how many times the door has been impacted or when. That is the sole reason inspection of the door parts is crucial and necessary.

  • Page 36: Inspection Summary

    Table 4-4 will have categories, components, inspection description and corrective measures to use as a guide line for inspecting the RAYNOR RapidCoil™ door. Typically you should practice doing a quarterly inspection on the door. All doors are not put in the same scenarios, thus chart 4-3 will give some guide lines to the amount of intervals the door should be inspected and/or lubed.
  • Page 37 Front panel push button Rotary disconnect  Adjust timers as needed, refer to  Test each timer for adequate times Timers RAYNOR Electrical Manual for to allow for proper door operation and traffic flow. assistance  Refer to the limit Positions in this Door Limits ...
  • Page 38 Chapter 4: Lubrication and Maintenance side guide and 6” piece at top  Inspect for any damage on guide assemblies  Remove any excess old grease  Repair as needed  Inspect drums for damage Head Unit Head Unit  Inspect upper and lower methylene pieces for excessive wear ...
  • Page 39 Index     B  I  Belt  ..............  2 1, 22  Installation ..............  1   C  M  Cable ................  2 3  Maintenance  ..............  2   Conduit ..............  2 3  Motor...............  2 3  Control box ..............  2 3  Counterweight  ...........  2 1, 22  O  Curtain ............  1 4, 19, 21  Operation ...

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Rapidcoil rc300hd series

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