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Related Manuals for Rice Lake RoughDeck BDP
Summary of Contents for Rice Lake RoughDeck BDP
- Page 1 RoughDeck ™ Barrel Scale Installation/Operation Manual 78065...
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Page 3: Table Of Contents
715-234-9171 and asking for the training department. © 2003 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice. -
Page 4: Introduction And System Overview
Introduction and System Overview The Roughdeck BDP is a fully electronic, low profile, NTEP-certified load receiving barrel scale that provides exceptional performance and serves as an economical solution in general weighing applications. The BDP comes in two standard platform sizes: 30 in x 31 in (.76 m x .79 m) and 36 in x 37 in (.91 m x .94 m), and in capacities from 1K- to 2.5K-lbs (500–1250 kg). -
Page 5: Model Designations
The supporting surface for the four feet of the scale must be level within 1/4 inch of horizontal. End Load Capacity 200% for 1K models 80% for 2.5K models Scale to Indicator Cable Length 10 ft (3 m) Approvals NTEP CoC 03-060 Roughdeck BDP Barrel Scale Installation Manual... -
Page 6: Installation
Installation The RoughDeck BDP can be installed either permanently or used as a portable scale depending on the intended location. There are certain requirements for installation based on the desired location of the BDP. The following sections describe the correct installation procedures for installing the RoughDeck BDP as a permanent scale or a portable scale. -
Page 7: Assembly
For installations using access ramps, mounting plates are not necessary as the ramps have built-in mounting plates to secure the scale feet. SCALE DECK .56" DIA (2K–10K models) 3.50" ANCHOR PLATE FOOT Figure 3-1. Anchor Plate Installation Roughdeck BDP Barrel Scale Installation Manual... -
Page 8: Electrical Interface To Indicator
Ten feet of 6-wire cable to connect the scale to the weight indicator is supplied with each scale. The junction box is easily accessible through a top access plate located on the top of the RoughDeck BDP. Use the following steps to wire up the junction box: 1. - Page 9 9. Check all strain relief fittings for tightness. 10. Put the cover back onto the junction box assembly and place the junction box back in the scale. 11. Secure the scale junction box cover plate. Figure 3-5. Junction Box Diagram Roughdeck BDP Barrel Scale Installation Manual...
- Page 10 Portable Deck Installation The RoughDeck BDP offers an optional portability frame kit, which makes the BDP easy to move from place to place and can easily convert a permanent scale into a portable one. The portability frame is compact and sits below the live siderails so it will not interfere with weighing pallets or larger items.
- Page 11 Ten feet of 6-wire cable to connect the scale to the weight indicator is supplied with each scale. The junction box is easily accessible through a top access plate located on the top of the RoughDeck BDP. Use the following steps to wire up the junction box.
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Page 12: Adjustments And Calibration
The indicator must be connected and calibrated approximately, but it need not indicate the exact weight value. A test weight is required. The recommended test weight for all RoughDeck BDP models is 25% of scale capacity; for example, 250 lbs for 1K-lb models, 650 lbs for 2.5K-Lb models. -
Page 13: Calibration Procedure
3. Place test weights on the platform equal to 70% - 80% of the scale’s capacity. If several weights are used, they should be evenly distributed around the platform. Perform a span calibration. 4. Remove the test weights and check the zero reading. 5. Repeat the calibration process if necessary. Roughdeck BDP Barrel Scale Installation Manual... -
Page 14: Service Information
Service Information The following sections describe basic service and maintenance procedures. Troubleshooting Guide Table 6-1 lists some of the common problems and their suggested solutions. Problem Symptom Description Solution System does not Power disconnected Check and reconnect operate - no display Indicator fuse blown Replace the fuse. -
Page 15: Load Cell Replacement
Load Cell Replacement Replacement load cells can be ordered from Rice Lake Weighing Systems according to the part numbers listed below. Rice Lake PN Description Load Rating 64944 Mild steel version 1K and 2.5K 30649 Stainless steel version 1K and 2.5K... -
Page 16: Load Cell Wiring To Junction Box
6.3.1 Load Cell Wiring to Junction Box 3. Check that the threaded holes for the load cell screws are free of debris. Use compressed air The four load cells are each wired to their respective to blow out holes if necessary. terminals in the junction box according to the corner numbering system shown in Figure 6-4, and the 4. -
Page 17: Replacement Parts List
12/8X 10/4X 11/8X 9/8X 8/4X 3/8X 7/4X 14/4X 6/2X 4/2X 5/4X Figure 7-1. RoughDeck BDP Replacement Parts RLWS Part Number RLWS Part Number Ref Number Description Mild Steel Stainless Steel Swivel caster support (2) 78426 78463 Caster swivel (2) 78841... - Page 18 RLWS OFFICER OF AND THE UYER © 2003 Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved. RICE LAKE WEIGHING SYSTEMS, INC. • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA Replacement Parts List...
- Page 19 Roughdeck BDP Barrel Scale Installation Manual...